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ABB IRC5 Compact

ABB IRC5 Compact
222 pages
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ROBOTICS
Product manual
IRC5 Compact

Table of Contents

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ABB IRC5 Compact Specifications

General IconGeneral
BrandABB
ModelIRC5 Compact
CategoryController
LanguageEnglish

Summary

Overview of this Manual

About This Manual

Describes the manual's content and purpose.

Manual Usage and Audience

Explains when and for whom the manual is intended.

Prerequisites and Related Documents

Lists necessary knowledge and related documents.

Document Revisions

Details changes made in different document revisions.

Product Documentation Structure

Documentation Categories

Outlines different types of ABB Robotics documentation.

Product, Technical, and Application Manuals

Describes content of product, technical, and application manuals.

Operating Manuals

Explains operating manuals and their purpose.

Network Security

Network Security Responsibilities

Details product's network connectivity and security responsibilities.

Safety Information

Introduction to Safety

Overviews safety information categories in the manual.

General Safety Guidelines

Details general safety for installation, maintenance, and repair.

Robot System Safety

Covers system safety, responsibilities, and external devices.

Protective and Emergency Stops

Defines protective and emergency stops, and their categories.

Electrical Risks and Safety Actions

Details voltage-related risks, fire extinguishing, and ESD precautions.

Safety Data and Standards Compliance

Describes safety data requirements per EN ISO 13849-1.

Safety Signals and Symbols

Explains danger levels, captions, and symbols in manual and on labels.

Critical Safety Instructions

Provides crucial safety instructions like power off and ESD precautions.

Emergency Stop Recovery Procedures

Provides procedure to recover from emergency stops.

Installation and Commissioning

Installation Steps Overview

Details the main steps for unloading, transport, installation, and connection.

Unpacking and Storage Requirements

Covers unpacking, checking for transport damage, and storage/operating conditions.

Installation Space and Mounting

Shows illustration and dimensions for controller installation space and mounting hardware.

Controller Front Panel Controls

Illustrates front panel controls, connectors, and wiring.

Connecting Peripherals and Cables

Provides steps to connect FlexPendant, serial channels, and other peripherals.

Power Supply and Grounding

Details power supply requirements, grounding, and connector fitting.

Safety and Control Circuits

Details MOTORS ON/OFF circuit, programmable stops, and emergency stop output.

Controller Opening and System Components

Covers opening the controller, drive system, memory, and I/O system.

Add-on Module Installations

Covers installation of external operator's panel, enabling device, and safety module.

Maintenance Procedures

Maintenance Schedule and Intervals

Lists maintenance activities, intervals, and detailed sections.

Controller and FlexPendant Care

Provides procedure for inspecting and cleaning the controller and FlexPendant.

Function Tests for Safety Features

Details function tests for emergency stop, mode switch, enabling device, and motors.

Repair and Replacement

Component Replacement Guidelines

Instructs to report serial number, article number, and revision for replacements.

Safety Board and IO Unit Replacement

Details replacement of safety board and I/O unit.

Backup Energy Bank and Computer Unit Replacement

Details replacement of backup energy bank and computer unit.

Module, Adapter, and Fan Replacements

Covers replacement of PCIexpress boards, safety module, expansion board, and fan.

Fieldbus, Fan, and SD-card Replacement

Details replacement of fieldbus adapter, fan, and SD-card memory.

Drive, Axis Computer, and Contactor Unit Replacement

Details replacement of drive unit, axis computer, and contactor unit.

Brake Bleeder, Fans, and Service Box Replacement

Details replacement of brake resistor bleeder, system fans, and remote service box.

Ethernet Switch and Power Supply Replacement

Details replacement of Ethernet switch and power supply units.

Decommissioning and Disposal

Decommissioning Introduction

Provides information for taking a product out of operation.

Environmental and Hazardous Materials

Specifies materials and their use, and disposal regulations.

Reference Information

Applicable Standards and Compliance

Lists EN ISO and European standards the product complies with.

Unit Conversion and Standard Toolkit

Provides unit conversion table and standard toolkit list.

Screw Joints and Tightening Torque

Details how to tighten screw joints and recommended torques.

Spare Parts Identification

Controller and Computer Parts

Identifies controller system and computer unit parts with spare part numbers.

IO System and Manipulator Cables

Lists I/O system parts and manipulator cables for various IRB models.

Circuit Diagrams Reference

Circuit Diagram Information and Listings

States diagrams are separate documents and lists article numbers for controllers and robots.

Controller and Robot Diagrams

Lists article numbers for controller and robot circuit diagrams.

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