Operation Manual / Power2 800-M / 4 Product description
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5.2.4 Service work every 12000 ... 16000 hours of operation
The rotor and bearing parts must be checked and assessed by an ABB Turbocharging Service
Station.
Dismantle low-pressure and high-pressure stage. Measure clearances.
Clean nozzle ring and casing and check for cracks and erosion/corrosion.
Additional measures in conjunction with the high-pressure stage:
Replace gaskets every time after disassembly.
Check bellows between air-inlet casing and compressor casing for cracks and clean (see
also chapter Cleaning the HP bellows (if present)).
5.2.5 Service work according to specifications on the rating plate
The following work must be carried out by an ABB Turbocharging Service Station:
Replacement of the bearing parts
Replacement of the turbine and the compressor
5.2.6 Entries in the engine logbook
The monitoring of the engine enables conclusions to be drawn on the behaviour of the low-
pressure and high-pressure stage.
The following operating data and measured values must be entered regularly in the engine
logbook of the enginebuilder:
Performance and speed of the engine
Air intake temperature
Pressure of the charge air
Pressure loss in the charge air cooler and intercooler
Lubricating oil pressure and lubricating oil temperature
If present:
Speed of low-pressure and high-pressure stage
Air temperature before and after the compressor and after the charge air cooler
Exhaust gas temperature before and after the turbine
Atmospheric humidity of the suction air (before the low-pressure stage)
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