EasyManua.ls Logo

AccuWeb MICRO 4000 NET User Manual

AccuWeb MICRO 4000 NET
155 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
FAST SHIPPING AND
DELIVERY
TENS OF THOUSANDS OF
IN-STOCK ITEMS
EQUIPMENT DEMOS
HUNDREDS OF
MANUFACTURERS
SUPPORTED
LEASING/MONTHLY
RENTALS
ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | sales@artisantg.com | www.artisantg.com
SM
View
Instra

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the AccuWeb MICRO 4000 NET and is the answer not in the manual?

AccuWeb MICRO 4000 NET Specifications

General IconGeneral
BrandAccuWeb
ModelMICRO 4000 NET
CategoryControl Systems
LanguageEnglish

Summary

Introduction to MICRO 4000 NET Web Guide Control System

Edge Detector or Line Guide Sensor

Details on various sensors compatible with the system, including PointSource, WideArray, Hi-Temp, and AccuBeam 3.

MICRO 4000 NET Controller Board

Describes the main control unit of the system, its features and capabilities.

MICRO 4000 NET PWM Motor Drive

Details the motor drive for precise web movement control and system accuracy.

MICRO 4000 NET Enclosure

Describes the physical housing for the control system, including its design.

AccuWeb Linear Actuator

Explains the linear actuators used for web guiding, their types, and options.

Fieldbus Interface

Covers optional interface cards for network communication and integration.

Remote Station

Describes optional remote control units for system monitoring and adjustment.

Installation Guide for MICRO 4000 NET System

Linear Actuator and Guide Installation

Instructions for installing the actuator and guide mechanism correctly.

Sensor Installation

Guidance on installing edge detectors and line guides for accurate web tracking.

Control Enclosure Mounting

Procedures for mounting the main control enclosure securely.

Electrical Power Connection

Steps for safely connecting electrical power to the system.

Static Test Procedure

Verifying actuator movement, limits, and servo-center function.

Dynamic Test Procedure

Testing system performance and response under normal operation.

Operating the MICRO 4000 NET System

Sensor Positioning for Operation

Guidance on placing edge detectors and line guides correctly for optimal tracking.

Troubleshooting MICRO 4000 NET System

System Startup and Basic Operation Issues

Checks for initial system startup failures and general operational problems.

Web Guiding Performance Issues

Addresses incorrect steering direction, oscillations, and unstable guiding.

Actuator Movement and Limit Problems

Diagnosing and fixing actuator jamming, limit issues, and speed response.

Error Codes and Diagnostics

Interpreting and resolving system error codes and diagnostic messages.

Motor Drive Calibration

Motor Drive Adjustment Procedure

Step-by-step guide for calibrating the motor drive for optimal performance.

MICRO 4000 NET Controller Details

Controller Introduction and Features

Overview of the controller's main functions, features, and capabilities.

Controller Parameters Explained

Explanation of how to set, change, and understand system parameters.

MICRO 4000 NET Parameter Summary

Comprehensive Parameter Listing

A table summarizing all configurable parameters, their ranges, and defaults.

MICRO 4000 NET Error Codes

Error Code Descriptions and Solutions

Detailed explanations for system error codes and troubleshooting steps.

Oscillation Function (Optional)

Oscillation Function Configuration

Details on configuring and using the electronic web oscillation feature.

Inhibit Input Functionality

Inhibit Input Operation and Specifications

Explains the function, modes, and electrical specifications of the inhibit input.

Discrete Isolated Inputs

Input Operation and Electrical Specifications

Describes discrete inputs, their control functions, and electrical properties.

Discrete Isolated Outputs

Output Operation and Electrical Specifications

Details discrete outputs for system status monitoring and their electrical specs.

Analog Inputs and Outputs Configuration

Analog I/O Configuration Procedure

Steps to configure analog inputs and outputs for the system.

Example 1: Sensor Input from Another Controller

Illustrates configuring input from a separate MICRO 4000 NET unit.

Example 2: Third-Party Sensor Voltage Input

Shows how to input voltage from external sensors using scale factors.

Example 3: Potentiometer Voltage Input

Details inputting potentiometer voltage for end-of-travel sensing.

Edge Detector Sensor Types

Sensor Types Overview

Describes PointSource, WideArray, and Hi-Temp edge detectors and their features.

Sensor Setup and Configuration

Sensor Model Setup Table

A table listing sensor models and corresponding controller setup parameters.

Edge Detector Calibration

Edge Detector Calibration Procedure

Step-by-step guide for calibrating edge detectors for optimal performance.

Edge Detector Maintenance

Detector Cleaning and Care

Procedures for cleaning and maintaining Ultrasonic, Infrared, and Hi-Temp detectors.

AccuBeam 3 Digital Line Guide Sensor

Introduction and Specifications

Overview of the sensor's purpose, features, and physical specifications.

Installation and Setup Guide

Guidance on installing and configuring the sensor with the controller.

Sensor Operation

Instructions for using the AccuBeam 3 sensor and its front panel controls.

Sensor Calibration

Step-by-step guide for performing auto-calibration of the sensor.

Tracking Examples

Examples demonstrating how to track lines and edges with the sensor.

AccuBeam 3 Sensor Parameters

Job Profile and Offset

Configuration of job profiles and guide point offset values for the sensor.

Tracking Parameters: LED, Pattern, Scan Direction

Settings for LED color, angle, pattern type, and scan direction.

Tracking Parameters: Min/Max Widths

Configuration of Min/Max width parameters for accurate tracking.

Tracking Parameters: Hidden and Read-Only Settings

Configuration of parameters to hide unused or protect settings.

AccuBeam 3 Keypad Lock

Keypad Lock Operation and Security

How to lock and unlock the keypad to control parameter access.

AccuBeam 3 Troubleshooting Guide

Common Problems and Solutions

Troubleshooting common issues like display errors and sensor tracking problems.

AccuBeam 3 Maintenance

Optical Window Cleaning

Procedure for cleaning the optical window for best performance.

AccuBeam 3 Parameter Summary

Comprehensive Parameter Table

A table summarizing all configurable parameters for the AccuBeam 3.

Line Guide Test Pattern

Test Pattern Diagram

Diagram of the test pattern used for installation and operation verification.

AccuWeb Linear Actuators

Actuator Introduction and Specifications

Overview of AccuWeb linear actuators, their types, and capabilities.

Actuator Setup and Configuration

Details on setting end-of-travel limits and servo-center positions.

Actuator Maintenance and Lubrication

Procedures for actuator maintenance, including lubrication guidelines.

Potentiometer Replacement Procedure

Step-by-step guide for replacing the position potentiometer.

Remote Station - Guide Point Adjust

Introduction and Specifications

Overview of the Guide Point Adjust Remote Station and its specs.

Installation Guide

Instructions for installing the Guide Point Adjust Remote Station.

Operation of Remote Station

Describes the operation of the Remote Station's front panel keys and display.

Remote Station Parameters

Details on setting parameters like Job Profile, Offset, Units, and Backlight.

Hidden and Read-Only Settings

Configuration of parameters to hide unused or protect settings.

Keypad Lock Functionality

How to lock and unlock the keypad to control parameter access.

Troubleshooting Remote Station

Troubleshooting common problems with the Remote Station's display and keys.

Remote Station - Auxiliary

Introduction and Specifications

Overview of the Auxiliary Remote Station and its compatibility.

Installation Guide

Instructions for installing the Auxiliary Remote Station.

Operation of Auxiliary Remote Station

Describes how the Auxiliary Remote Station mirrors other displays.

Keypad Lock Functionality

How to lock and unlock the keypad to control parameter access.

Troubleshooting Auxiliary Remote Station

Troubleshooting common problems with the auxiliary remote station.

Fieldbus Interface Card

Introduction to Fieldbus Interface

Describes the Fieldbus Interface card for system communication.

Fieldbus Interface Installation

Steps for installing the Fieldbus Interface card into the controller.

Fieldbus Programming Information

Information on PLC host control and fieldbus terminology.

Output Array Data Format

Overview of the data format sent from host to MICRO 4000 NET.

Input Array Data Format

Overview of the data format sent from MICRO 4000 NET to host.

Fieldbus Interface Troubleshooting

Troubleshooting common communication issues with the fieldbus interface.

DeviceNet Interface Card

DeviceNet Product Specifications

Details the card size, power requirements, and operating environment.

DeviceNet LEDs and Watchdog Status

Explains the function of LEDs and the watchdog for status indication.

Profibus Interface Card

Profibus Product Specifications

Details the card size, power requirements, and operating environment.

Profibus LEDs and Functions

Explains the function of LEDs for network and module status.

ControlNet Interface Card

ControlNet Product Specifications

Details the card size, power requirements, and operating environment.

ControlNet LEDs and Functions

Explains the function of LEDs for module and channel status.

Modbus Plus Interface Card

Modbus Plus Product Specifications

Details the card size, power requirements, and operating environment.

Modbus Plus LEDs and Functions

Explains the function of LEDs for network and module status.

Modbus Plus Addressing

Information on setting node addresses and routing paths.

Ethernet TCP/IP and Modbus/TCP Interface Card

Ethernet Product Specifications

Details the card size, power requirements, and operating environment.

Ethernet LEDs and Functions

Explains the function of LEDs for link, status, and activity.

Ethernet Addressing Configuration

Instructions for setting IP addresses, subnet masks, and gateways.

Installation Drawings Reference

List of Installation Drawings

References to application and connection drawings for easier installation.

Service and Return Authorization

Service Contact Information

Contact details and procedures for equipment service and support.

Shipping and Return Authorization

Guidelines for shipping equipment and obtaining return authorization.

Restocking Policy Details

Restocking Charge Information

Details on restocking charges for returned parts and equipment.

Warranty Policy Information

Warranty Terms and Exclusions

Covers warranty period, coverage, and items excluded from warranty.

Receipt of Shipment Procedures

Information on inspecting and reporting equipment upon receipt.

Related product manuals