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Ferroresonant L-828/L-829 CCR Installation

 2009 ADB Airfield Solutions, Incorporated

96A0288T 3-8

CAUTION: SGRS Style Powerpacks should be installed using

Powerpack lift device.

For information on installing SGRS Powerpacks refer to the

SGRS Installation Manual. Document number 96A0303.

Figure 3-4 Powerpack Installation in SGRS

1. Upper Bay Powerpack

2. Lower Bay Powerpack

5. SGRS Style Powerpacks

(Optional)

Table of Contents4
Section 1 Safety9
Introduction9
Safety Symbols9
Qualified Personnel10
Intended Use11
Installation11
Operation12
Action in the Event of a System or Component Malfunction13
Maintenance and Repair13
Figure 2-1 L-828 CCR (4 -30Kw/6.6 A)14
Section 2 Description14
Introduction14
- Figure 2-2 L-829 CCR with ACE215
- Figure 2-3 SGRS Powerpack with ACE or ACE216
- Figure 2-4 Universal Regulator Controller (URC)17
- Universal Regulator Controller17
- L-829 Advanced Control Equipment (ACE™ or ACE2)18
SGRS Powerpack16
L-828/L-829 CCR Monitoring Options19
- Optional Insulation Resistance Monitoring System19
- Optional Scanning Monitor Interface19
- Optional Scanning Monitor Ready19
- Optional Series Cutout Type SCO19
Theory of Operation20
- Power Circuit20
- Output Measurement20
- Universal Regulator Controller20
- Figure 2-5 L-828 CCR Power Circuit Block Diagram20
Ferroresonant L-828 Ccrs (4-70 Kw 6.6 A/20 A): Required Equipment22
Table 2-1 Required Equipment Supplied22
Table 2-2 Required Equipment Not Supplied22
Input Power Breaker Sizing23
- Rating23
- Table 2-3 Recommended Input Wiring Rating23
- Table 2-4 CCR Input Current23
Specifications24
- Ratings24
- Style24
- Power Factor24
- Efficiency24
- Table 2-5 Class24
- Table 2-6 Style24
- Table 2-7 Power Factor24
- Table 2-8 Efficiency24
- Reactive Loading25
- Resistive Loading25
- Regulation25
- Table 2-9 Output Current25
- Environmental Operating Conditions26
- Protection Devices26
- Input Voltage27
- Built-In True RMS-Reading Ammeter27
- Input Wire Size27
- Rating and Input Voltage27
- Temperature Rise27
- Table 2-10 Rating and Input Voltage27
- Approximate Weight - Pounds (Kg)28
- CCR Dimensions - Inches (Centimeters)28
- Table 2-11 L-828/L-829 CCR Weight28
- Table 2-12 L-828/L-829 CCR Dimensions28
Section 3 Installation30
Introduction30
Unpacking30
Installation30
- Wiring Connections and Startup30
- Figure 3-1 Wiring on Right Side of CCR31
- Table 3-1 Remote 120 Vac Control Connections (3-Step/6.6 A)32
- Table 3-3 Remote 120 Vac Control Connections (5-Step/20 A)33
Figure 3-2 Location of Bolts for Stacking Ccrs35
Stacking Ccr's (Optional)35
Figure 3-3 Stacking Bolt36
Figure 3-4 Powerpack Installation in SGRS37
SGRS Style Powerpacks (Optional)37
Section 4 Operation38
Introduction38
CCR Control Procedures38
- Local Control38
- Figure 4-1 Switch (3-Step/5-Step)38
- Remote Control39
- Table 4-1 Output Current from Rotary Switch (3-Step/6.6A)39
- Table 4-4 Remote Control39
CCR Door Interlock (Optional)40
CCR Shutdown Procedure40
Figure 4-2 SGRS Powerpack with ACE or ACE240
CCR Adjustment Procedures41
- Output Current Adjustment41
- Figure 4-3 Output Current Clamp41
- Output Current Adjustment (Cont.)42
- Figure 4-4 R40 (URC Board)42
- Overcurrent Adjustment43
S1 Cutout Type SCO Working Positions43
Figure 4-5 Handle Orientations43
Figure 4-6 S1 Cutout Operation Position43
Figure 4-7 S1 Cutout Maintenance Position44
Figure 4-8 S1 Cutout Test and Measure Position44
Digital Power Meter Calibration45
Figure 4-9 Meter Display45
Figure 4-10 Function Buttons45
Figure 4-11 Calibration Menu47
Figure 4-12 Irms High Step Calibration48
Figure 4-13 Irms Low Step Calibration48
Figure 4-14 Vrms Calibration48
Figure 4-15 Vrms High Step Loaded49
Figure 4-16 Save Vrms Calibration49
Section 5 Maintenance50
Introduction50
Maintenance Schedule51
- Table 5-1 L-828/L-829 CCR (4-70 Kw/6.6 A/20 A) Maintenance51
- Open-Circuit Test52
- Short-Circuit Test52
Section 6 Troubleshooting54
Introduction54
Preliminary Troubleshooting55
Troubleshooting Fuses56
- L-828/L-829 Input Power Fuses F1 and F256
- L-828 / L-829 Step-Down T4 Transformer Fuses F3 and F456
- Table 6-1 Input Power Fuses, F1 and F2, Per CCR Input Voltage and CCR Kw56
- Table 6-2 Transformer T3 Fuses F3 and F4 Ratings56
- Table 6-3 Fuses F5 and F6 Ratings57
L-829 General Troubleshooting Procedures62
Feedback Wiring Modification Procedure62
Section 7 Parts63
Introduction63
Using the Illustrated Parts List63
Figure 7-1 L-828/L-829 Part Ordering Code64
Table 7-1 L-828/L-829 CCR (4-70 Kw/6.6A & 20 A) Part Numbers64
SGRS Powerpack CCR (4-70 Kw/6.6 A) Part Ordering Code65
Figure 7-2 SGRS Powerpack Part Ordering Code65
Table 7-2 SGRS Powerpack (4-70 Kw/6.6 A) Part Numbers65
L-828/L-829 CCR General Assembly66
- Figure 7-3 CCF-828/L-829 CCR Component Mounting Plate Parts (Part 1 of 3)70
- L-828/L-829 CCR Optional Parts73
Universal Regulator Controller Parts List73
Recommended Spare Parts73
Introduction74
Wiring Schematics74

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Brand	ADB
Model	Signature Series
Category	Controller
Language	English

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