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Ferroresonant L-828/L-829 CCR Operation

 2009 ADB Airfield Solutions, Incorporated

96A0288T 4-5

NOTE: Make sure the meter is set on the AC current scale.

NOTE: Because the output current waveform is not a true sine wave,

the ammeter must be of the true-rms type. Field instruments such as

clamp-on ammeters and Simpson voltmeters will give erroneously low

readings.

2. Energize the regulator locally, and set the rotary selector switch to the

maximum brightness position S5 or B100.

3. See Figure 4-4. Carefully adjust R40 on the universal

regulator controller board until the desired current is measured on the

meter.

WARNING: Dangerous voltages are present on the URC PCB.

It is strongly recommended that a nonconductive screwdriver be

used during calibration to protect personnel as we as the card

from accidentally shorting.

Figure 4-4 R40 (URC Board)

Output Current Adjustment

(cont.)

R40

Table of Contents4
Section 1 Safety9
Introduction9
Safety Symbols9
Qualified Personnel10
Intended Use11
Installation11
Operation12
Action in the Event of a System or Component Malfunction13
Maintenance and Repair13
Figure 2-1 L-828 CCR (4 -30Kw/6.6 A)14
Section 2 Description14
Introduction14
- Figure 2-2 L-829 CCR with ACE215
- Figure 2-3 SGRS Powerpack with ACE or ACE216
- Figure 2-4 Universal Regulator Controller (URC)17
- Universal Regulator Controller17
- L-829 Advanced Control Equipment (ACE™ or ACE2)18
SGRS Powerpack16
L-828/L-829 CCR Monitoring Options19
- Optional Insulation Resistance Monitoring System19
- Optional Scanning Monitor Interface19
- Optional Scanning Monitor Ready19
- Optional Series Cutout Type SCO19
Theory of Operation20
- Power Circuit20
- Output Measurement20
- Universal Regulator Controller20
- Figure 2-5 L-828 CCR Power Circuit Block Diagram20
Ferroresonant L-828 Ccrs (4-70 Kw 6.6 A/20 A): Required Equipment22
Table 2-1 Required Equipment Supplied22
Table 2-2 Required Equipment Not Supplied22
Input Power Breaker Sizing23
- Rating23
- Table 2-3 Recommended Input Wiring Rating23
- Table 2-4 CCR Input Current23
Specifications24
- Ratings24
- Style24
- Power Factor24
- Efficiency24
- Table 2-5 Class24
- Table 2-6 Style24
- Table 2-7 Power Factor24
- Table 2-8 Efficiency24
- Reactive Loading25
- Resistive Loading25
- Regulation25
- Table 2-9 Output Current25
- Environmental Operating Conditions26
- Protection Devices26
- Input Voltage27
- Built-In True RMS-Reading Ammeter27
- Input Wire Size27
- Rating and Input Voltage27
- Temperature Rise27
- Table 2-10 Rating and Input Voltage27
- Approximate Weight - Pounds (Kg)28
- CCR Dimensions - Inches (Centimeters)28
- Table 2-11 L-828/L-829 CCR Weight28
- Table 2-12 L-828/L-829 CCR Dimensions28
Section 3 Installation30
Introduction30
Unpacking30
Installation30
- Wiring Connections and Startup30
- Figure 3-1 Wiring on Right Side of CCR31
- Table 3-1 Remote 120 Vac Control Connections (3-Step/6.6 A)32
- Table 3-3 Remote 120 Vac Control Connections (5-Step/20 A)33
Figure 3-2 Location of Bolts for Stacking Ccrs35
Stacking Ccr's (Optional)35
Figure 3-3 Stacking Bolt36
Figure 3-4 Powerpack Installation in SGRS37
SGRS Style Powerpacks (Optional)37
Section 4 Operation38
Introduction38
CCR Control Procedures38
- Local Control38
- Figure 4-1 Switch (3-Step/5-Step)38
- Remote Control39
- Table 4-1 Output Current from Rotary Switch (3-Step/6.6A)39
- Table 4-4 Remote Control39
CCR Door Interlock (Optional)40
CCR Shutdown Procedure40
Figure 4-2 SGRS Powerpack with ACE or ACE240
CCR Adjustment Procedures41
- Output Current Adjustment41
- Figure 4-3 Output Current Clamp41
- Output Current Adjustment (Cont.)42
- Figure 4-4 R40 (URC Board)42
- Overcurrent Adjustment43
S1 Cutout Type SCO Working Positions43
Figure 4-5 Handle Orientations43
Figure 4-6 S1 Cutout Operation Position43
Figure 4-7 S1 Cutout Maintenance Position44
Figure 4-8 S1 Cutout Test and Measure Position44
Digital Power Meter Calibration45
Figure 4-9 Meter Display45
Figure 4-10 Function Buttons45
Figure 4-11 Calibration Menu47
Figure 4-12 Irms High Step Calibration48
Figure 4-13 Irms Low Step Calibration48
Figure 4-14 Vrms Calibration48
Figure 4-15 Vrms High Step Loaded49
Figure 4-16 Save Vrms Calibration49
Section 5 Maintenance50
Introduction50
Maintenance Schedule51
- Table 5-1 L-828/L-829 CCR (4-70 Kw/6.6 A/20 A) Maintenance51
- Open-Circuit Test52
- Short-Circuit Test52
Section 6 Troubleshooting54
Introduction54
Preliminary Troubleshooting55
Troubleshooting Fuses56
- L-828/L-829 Input Power Fuses F1 and F256
- L-828 / L-829 Step-Down T4 Transformer Fuses F3 and F456
- Table 6-1 Input Power Fuses, F1 and F2, Per CCR Input Voltage and CCR Kw56
- Table 6-2 Transformer T3 Fuses F3 and F4 Ratings56
- Table 6-3 Fuses F5 and F6 Ratings57
L-829 General Troubleshooting Procedures62
Feedback Wiring Modification Procedure62
Section 7 Parts63
Introduction63
Using the Illustrated Parts List63
Figure 7-1 L-828/L-829 Part Ordering Code64
Table 7-1 L-828/L-829 CCR (4-70 Kw/6.6A & 20 A) Part Numbers64
SGRS Powerpack CCR (4-70 Kw/6.6 A) Part Ordering Code65
Figure 7-2 SGRS Powerpack Part Ordering Code65
Table 7-2 SGRS Powerpack (4-70 Kw/6.6 A) Part Numbers65
L-828/L-829 CCR General Assembly66
- Figure 7-3 CCF-828/L-829 CCR Component Mounting Plate Parts (Part 1 of 3)70
- L-828/L-829 CCR Optional Parts73
Universal Regulator Controller Parts List73
Recommended Spare Parts73
Introduction74
Wiring Schematics74

Brand	ADB
Model	Signature Series
Category	Controller
Language	English

ADB Signature Series User Manual

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