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Allen-Bradley 440R-GL2S2P User Manual

Allen-Bradley 440R-GL2S2P
66 pages
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Guard-Locking Proximity Inputs Safety Relay
Catalog Number 440R-GL2S2P
User Manual
Original Instructions

Table of Contents

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Allen-Bradley 440R-GL2S2P Specifications

General IconGeneral
TypeSafety Interlock Switch
Contact Configuration2NC
IP RatingIP67
Series440R
Number of Keys1
Protection RatingIP67
Voltage Rating24V DC
Operating Temperature-25°C to +70°C
Operating Temperature Range-25°C to +70°C

Summary

Important User Information

Preface

Who Should Use This Manual?

Identifies the target audience for this safety relay manual.

Purpose of This Manual

Explains the objectives and scope of the GLP safety controller manual.

Firmware Revision History

Details the changes made in different firmware versions of the GLP safety relay.

Summary of Changes

Lists updates and new information included in the current version of the manual.

Terminology

Defines key terms and abbreviations used in the manual for clarity.

Additional Resources

Lists related publications and resources for further information.

Chapter 1: Overview

Hardware Features

Describes the physical components and build of the GLP safety relay.

Logic Functions

Explains the different operational modes and logic settings available for the relay.

Chapter 2: Installation

Mounting Dimensions

Provides the physical dimensions for mounting the GLP safety relay.

DIN Rail Mounting and Removal

Details the procedure for mounting and removing the relay from a DIN rail.

Removable Terminals

Explains the feature of removable terminals for wiring ease.

Enclosure Considerations

Discusses important factors for selecting and using enclosures with the relay.

Preventing Excessive Heat

Offers guidance on managing heat dissipation for optimal relay performance.

Chapter 3: Power, Ground, and Wire

Wiring Requirements and Recommendation

Outlines best practices and requirements for wiring the safety relay.

Wire Size

Specifies the acceptable wire gauge for terminal connections.

Terminal Torque

Defines the correct torque value for terminal screws.

Terminal Assignments

Details the function of each terminal on the GLP safety relay.

Grounding the Controller

Explains the grounding requirements for the safety relay.

Connecting a Power Supply

Provides instructions for connecting the DC power supply to the relay.

Proximity Sensor Connections

Details how to connect proximity sensors to the safety relay.

Guard Locking Connections

Explains how to connect guard locking devices to the relay.

Safety Devices with OSSD Outputs

Illustrates connecting safety devices with OSSD outputs.

Unlock Request Input

Describes how to wire the unlock request input to the relay.

Lock and Reset Request Input

Explains wiring for the lock and reset request input.

Lock and Unlock Signals

Details the timing requirements for lock and unlock signals.

Lock Outputs

Explains the function and connection of the lock output terminals.

Multiple Guard Locking Devices and Power to Lock

Covers connecting multiple guard locking devices and power to lock configurations.

No Guard Locking

Explains how to configure the relay when guard locking is not needed.

Safety Outputs

Describes the configuration and function of safety outputs.

Single Wire Safety (SWS)

Details the Single Wire Safety (SWS) input and output connections.

Chapter 4: Configuration

Logic Switch Settings

Explains how to set the logic switch for various functions.

SLS1 Switch Setting

Details the settings for the Safe Limited Slow Speed (SLS1) switch.

SLS2/Time Switch Setting

Covers the settings for the SLS2/Time switch for speed or delay.

Configuration Process

Outlines the step-by-step procedure for configuring the GLP safety relay.

Chapter 5: Diagnostic Status Indicators and Troubleshooting

Status Indicators During Power-up

Explains the status indicators during the relay's self-check sequence.

Status Indicators During Normal Operation

Details the meaning of status indicators during normal operation.

Status Indicators During Diagnostics

Describes how status indicators provide diagnostic fault information.

Chapter 6: Pulse Testing Functions

Introduction to Pulse Testing

Explains the purpose and mechanism of pulse testing in the relay.

Pulse Testing for Inputs

Details how pulse testing is applied to input circuits.

Test of OSSD Outputs

Covers testing procedures for OSSD outputs.

Chapter 7: Ethernet Communication

Webpage

Describes how to access and use the relay's webpage for data.

Logix AOP

Explains the Logix AOP for accessing relay data via EtherNet/IP.

Chapter 8: Proximity Sensors and Targets

Proximity Sensor Selection

Lists the requirements for selecting compatible proximity sensors.

Proximity Sensor Targets

Details the specifications and mounting requirements for sensor targets.

Chapter 9: Example Operational Sequence Diagrams

Stop Cat 1 Example

Provides a schematic, sequence diagram, and steps for a Stop Category 1 application.

SLS Example

Illustrates a Safely Limited Speed (SLS) application with schematic, sequence diagram, and steps.

Delayed Unlock with Auto Reset Example

Shows a configuration for logic settings 5-8 with delayed unlock and auto reset.

Status Only Example

Illustrates the 'Status Only' logic setting with operational sequence.

Appendix A: Specifications

General Specifications

Details the physical and electrical characteristics of the GLP safety relay.

Environmental Specifications

Specifies operating conditions, humidity, vibration, and shock resistance.

Input IN1

Provides detailed specifications for the IN1 input signals (S12, S22).

Proximity Sensor Signals

Lists the specifications for proximity sensor input signals (P12, P22).

Lock Unlock Request

Specifies the electrical characteristics of the lock/unlock request inputs.

Lock Unlock Signals

Details the output specifications for lock and unlock signals.

Auxiliary Signal

Outlines the specifications for the auxiliary output signal (Y32).

Single Wire Safety Input Signal

Provides specifications for the Single Wire Safety (SWS) input.

Single Wire Safety Output Signal

Details specifications for the Single Wire Safety (SWS) output.

Safety/Pulse Test Outputs

Lists specifications for safety and pulse test outputs (X14, X24).

Response Times

Summarizes various response times for different logic functions and inputs.

Appendix B: Regulatory Approvals

Agency Certifications

Lists the safety and regulatory certifications obtained by the product.

Compliance to European Union Directives

Details compliance with relevant EU directives for machinery safety.

Machine Safety Directive

Explains compliance with the EU Machinery Directive and related safety standards.

SIL Rating

Provides the Safety Integrity Level (SIL) rating and related metrics for the relay.

Performance Level/Category

Details the Performance Level (PL) and Category ratings according to ISO 13849-1.

EMC Directive

Outlines compliance with Electromagnetic Compatibility (EMC) directives.

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