Rockwell Automation Publication 7000-UM202D-EN-P - May 2018 191
Preventative Maintenance Schedule Appendix C
Rockwell Automation PowerFlex 7000 Drive Preventative Maintenance Schedule
Period Interval (Years) 012345678910
Air-Cooling
System
Door Mounted Air Filters
(1)
(2)
C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
Main Cooling Fan Motor IIIIIIRFB/RIII
Redundant Cooling Fan Motor (if supplied) IIIIIIRFB/RIII
Small Aux. Cooling Fans “Caravel” IIIIRIIIIR
Power Switching
Components
Power Devices (SGCTs/SCRs) IIIIIIIIII
Snubber Resistors/Sharing Resistors/ HECS IIIIIIIIII
Rectifier Snubber Capacitors
(3)(4)
IIII/R
(4)
IIII/R
(4)
IRv/R
(4)
Inverter Snubber Capacitors
(5)(6)
IIIIIIIIIR
Integrated Gate Driver Power Supply IIIIRFB/RIIIIRFB/R
Self-Powered SGCT Power Supply (SPS) IIIIRFB/RIIIIRFB/R
Integral
Magnetics/Power
Filters
Isolation Transformer/Line Reactor IIIIMIIIIM
DC Link/CMC IIIIMIIIIM
Line/Motor Filter Capacitors IIIIMIIIIM
Control Cabinet
Components
AC/DC and DC/DC Power Supplies IIIIRFB/RIIIIRFB/R
Control Boards IIIIIIIIII
Batteries (DCBs and CIB) IIRIIRIIRI
Battery Module (UPS)
(7)
IIIIRIIIIR
Connections Low Voltage Terminal Connections/
Plug-in Connections
IIIIIIIIII
Medium Voltage Connections IIIIIIIIII
Heatsink Bolted Connections IIIIIIIIII
Medium Voltage Connections (Rectifier)
(3)
–––I
(3)
–––I
(3)
–I
(3)
Medium Voltage Connections (Inverter)
(5)
–––––––––I
EnhancementsFirmware ––Rv––Rv––Rv–
Hardware ––Rv––Rv––Rv–
Operational
Conditions
Parameters IIRvIIRvIIRvI
Variables IIRvIIRvIIRvI
Application Concerns IIRvIIRvIIRvI
Spare Parts Inventory/Needs IIRvIIRvIIRvI
(1) If filter supplied is not a washable type, replace filter. If filter supplied is a washable type, wash or replace (depending on state of filter).
(2) These components may be serviced while the VFD is running.
(3) When rectifier snubber capacitors are replaced, the MV connections for the rectifier need to be inspected.
(4) A 4-year rectifier snubber capacitor replacement interval applied only to drives with 6-pulse or 18-pulse rectifiers shipped before 2012 (rectifier snubber capacitors are blue). However, current
enhanced replacement rectifier snubber capacitors extend this to a 10-year replacement interval (replacement rectifier snubber capacitors are black). A 10-year rectifier snubber capacitor replacement
interval has always applied to drives with AFE rectifiers.
(5) When inverter snubber capacitors are replaced, the MV connections for the inverter need to be inspected.
(6) A 10-year inverter snubber capacitor replacement interval applies to all drive configurations.
(7) Replace UPS batteries annually for 50°C rated VFDs.
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