Ampcontrol IPM V2

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Ampcontrol Pty Ltd – ABN 28 000 915 542

IPM V2 USER MANUAL

IPM2B003 Revision 15 – MAY/18

Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version

Page 75 of 83

APPROVED FOR EXTERNAL DISTRIBUTION – PROPERTY OF AMPCONTROL PTY LTD – NOT TO BE REPRODUCED IN PART

Main Page

Default Chapter4
- Table of Contents4
1 Safety and Other Warnings9
- Safe Use of Equipment9
2 Receiving and Storage10
- Receiving10
- Inspection10
- Storage after Delivery10
- Unpacking of Equipment10
3 Product Overview11
- IPM V2 Relay11
- Figure 3.1: IPM Integrated Protection Relay11
- Figure 3.2: IPM Block Diagram12
- Accessories14
- Figure 3.3: Insulation Test Module14
- Figure 3.4: Phase Current Transformers14
- Figure 3.5: Earth Leakage Toroid15
- Figure 3.6: Remote Termination Module15
4 Installation16
- General Warnings16
- Mandatory Installation Practices16
- Mechanical Installation Information17
- Figure 4.1: IPM Relay Dimensions17
- Figure 4.2: IPM Relay Rear Panel Details18
- Figure 4.3: Current Transformer 45Mm I.D. (Part: 101272) Dimensional Details18
- Figure 4.4: Current Transformer 88Mm I.D. (Part: 101703) Dimensional Details19
- Figure 4.5: RTM Dimensions19
- Electrical Installation Information20
- Figure 4.6: IPM Connection Block Diagram20
- Figure 4.7: IPM Relay Electrical Connections: Digital Inputs21
- Figure 4.8: IPM Relay Electrical Connections: Phase Current Transformers22
- Figure 4.9: IPM Relay Electrical Connections: Earth Leakage Toroid23
- Figure 4.10: IPM Relay Electrical Connections: Earth Leakage Toroid24
- Figure 4.11: IPM Relay Electrical Connections: ITM25
- Figure 4.12: IPM Relay Electrical Connections: RS485 Connections25
- Figure 4.13: IPM Relay Electrical Connections: Analogue Output26
- Figure 4.14: IPM Relay Electrical Connections: Output Relays26
- Figure 4.15: IPM Relay Electrical Connections: Power Supply27
5 Commissioning and Calibration28
- Earth Leakage28
- Earth Continuity28
- Insulation Test28
- Over Current / Motor Overload Current Injection28
- Short Circuit Current Injection28
- Current Detection in Cts28
- Main Contactor Fail (MCF)29
- Voltage Measurement29
- RS485 Interface29
- RTM (if Installed)29
- Lock, Reset, Aux, Ex-Stop, Ex-Start & MCI Inputs29
6 Earth Protection Functions30
- Earth Leakage30
- Figure 6.1: AS/NZS 4871 Safe Touch Potential Levels (Figure C1 from the Standard)30
- Insulation Test31
- Figure 6.2: Instantaneous Trip Times for a Selection of Device Trip Level Settings31
- Figure 6.3: ITM Insulation Test Connections32
- Table 1: Pre-Set Resistance and Alarm Thresholds32
- Earth Continuity34
- Figure 6.4: Earth Continuity Connections34
7 Current Related Functions36
- Figure 7.1: IPM Phase CT Connections36
8 Voltage Related Functions40
- Main Contactor Fail Protection40
- Undervoltage Trip40
- Figure 8.1: IPM Voltage Monitoring Connections40
- Voltage Metering41
9 Machine Communication42
- Remote Termination Module42
- Machine Type Codes42
- Machine Type Number42
10 Fan Burp Function43
11 Pump Snore Function43
- Basic Operation43
- Setup Procedure for Snore Function44
12 Product Operation45
- Basic Display Operation45
- Figure 12.1: IPM Relay Fascia and Display45
- Table 2: Status Indication45
- Trip/Status Messages46
- Table 3: Trip/Status Message46
- Last Trip Status Messages48
- Table 4: Last Trip Messages48
- Communications49
- Table 5: Modbus Commands49
- Table 6: Modbus Exception49
- Remote IPM Control50
- Table 7: Modbus Status50
- System Control53
- Analogue Output55
- IPM Alarm Functions55
- Event Log56
- Table 8: Events56
- Time and Date57
13 User Adjustable Settings58
- Parameter Groups58
- Table 9: User Adjustable Settings58
- Table 10: User Adjustable Settings59
- Changing Settings60
14 Service, Maintenance & Disposal61
- Equipment Service61
- Equipment Maintenance62
- Disposal62
15 Specifications63
16 Equipment List64
APPENDIX 1: IPM Earth Leakage Tripping Curves65
- Tripping Curves for Instantaneous Trip Time Setting65
- Tripping Curves for 25Ma Trip Level Setting65
APPENDIX 2: IPM Full Load Current Selection Table (100:1 CT)66
APPENDIX 3: IPM Full Load Current Selection Table (1000:1 CT)67
APPENDIX 4: IPM Menu Structure68
APPENDIX 5: IPM Modbus Address Table70
APPENDIX 6: Drawings74

Ampcontrol IPM V2 - Page 75

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