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ACV 01.2
AUMA ACV 01.2 User Manual
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159
Index
........................................................................................................................................
163
P
arameter index
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8
Actuator controls
T
ab
le of contents
A
CV 01.2/ACVExC 01.2 Profib
us DP
7
9
Table of Contents
1. Safety instructions
9
1.1. Prerequisites for the safe handling of the product
9
1.2. Range of application
10
1.3. Warnings and notes
10
1.4. References and symbols
10
2. Short description
12
3. Operation
13
3.1. Operating the actuator from local controls
13
3.2. Actuator operation from remote
13
3.3. Menu navigation via push buttons (for settings and indications)
14
3.3.1. Menu layout and navigation
15
3.4. User level, password
16
3.4.1. Password entry
16
3.4.2. Password change
17
3.4.3. Timeout for incorrect password entry
17
3.5. Language in the display
18
3.5.1. Language change
18
4. Indications
19
4.1. Indications during commissioning
19
4.2. Indications in the display
19
4.2.1. Feedback signals from actuator and valve
20
4.2.2. Status indications according to AUMA classification
22
4.2.3. Status indications according to NAMUR recommendation
23
4.3. Indication lights of local controls
25
4.3.1. Indication lights: change colour
25
5. Signals (output signals)
27
5.1. Signals via fieldbus
27
5.2. Status signals via output contacts (digital outputs)
27
5.2.1. Assignment of outputs
27
5.2.2. Coding the outputs
27
5.3. Configurable status signals
28
5.4. Analogue signals (analogue outputs)
28
5.4.1. Assignment of analogue output 1
28
5.4.2. Signal range of analogue output 1
29
5.4.3. Adjustment of analogue output 1
30
5.4.4. Assignment of analogue output 2
30
5.4.5. Signal range of analogue output 2
30
5.4.6. Adjustment of analogue output 2
30
6. Operation
32
6.1. Operation mode Off
32
6.2. Operation mode Local
32
6.2.1. Push-to-run operation or self-retaining Local
32
6.3. Operation mode remote
33
6.3.1. Push-to-run operation or self-retaining Remote
33
6.4. Operation mode EMERGENCY
34
6.5. Operation mode EMERGENCY stop
34
6.6. Operation mode Disabled
35
6.7. Operation mode Service
35
7. Basic settings for commissioning
36
7.1. Type of seating for end positions
36
7.1.1. Type of seating: set
36
7.2. Torque switching
37
7.2.1. Torque switching: set
38
7.3. Limit switching
39
7.3.1. Limit switching: set
39
7.3.2. End position setting via stroke
41
7.4. Date and time
44
7.5. Display formats
44
7.5.1. Date format
44
7.5.2. Time format
45
7.5.3. Number format
45
7.5.4. Torque unit
45
7.5.5. Temperature unit
45
7.5.6. Position units
45
7.5.7. Process factor units
46
7.5.8. Analogue working value units (AIN)
47
7.5.9. Analogue signal output units (AOUT)
47
7.6. Contrast
48
8. Application functions
49
8.1. Speed functions
49
8.1.1. Speed source for local operation and remote operation
49
8.1.2. Speed for constant (internal) speed setpoint: set
50
8.1.3. Speed range for analogue input: set
51
8.1.4. Time for speed increase and time for speed reduction at pivot points
51
8.1.5. Speed reduction before reaching end positions OPEN/CLOSED (soft stop in end positions)
52
8.2. Speed profile
53
8.2.1. Speed profile: activate
53
8.2.2. Operation mode for speed profile: set
54
8.2.3. Pivot points for speed profile: define
54
8.3. Intermediate positions
56
8.3.1. Intermediate positions of pivot points: define
57
8.3.2. Signal behaviour of intermediate positions: set
57
8.3.3. Hysteresis for intermediate positions: set
58
8.4. Operation profile (operation behaviour) for intermediate positions
58
8.4.1. Operation profile: activate
59
8.4.2. Operation profile for intermediate positions (pivot points): set
59
8.4.3. Off times for intermediate positions (pivot points): set
60
8.5. Two-wire control
60
8.6. Positioner (operation mode Remote SETPOINT)
60
8.6.1. Positioner: activate
61
8.6.2. Adaptive behaviour: activate deactivate
61
8.6.3. Overrun (inner dead band): set manually
62
8.6.4. Max. error variable (outer dead band): set manually
62
8.6.5. Dead time: set
63
8.6.6. Hysteresis for positioner: set
63
8.6.7. Closing fully/opening fully (end position tolerance for setpoint)
63
8.6.8. Setting range: limit
63
8.6.9. Speed reduction before reaching setpoint position
64
8.6.10. Change-over between OPEN - CLOSE control and setpoint control
65
8.6.11. Input of setpoint position
66
8.6.12. Input range of setpoint position
66
8.6.13. Split Range operation
67
8.7. Process controller
67
8.7.1. Process controller activation
68
8.7.2. Process controller: set modulating behaviour
69
8.7.3. Setpoint source (input for process setpoint)
70
8.7.4. Behaviour on loss of process setpoint
70
8.7.5. Inverse operation
70
8.7.6. Internal process setpoint
70
8.7.7. Setting procedure
71
8.7.8. Proportional gain Kp: set
71
8.7.9. Reset time Ti: set
71
8.7.10. Rate time Td: set
71
8.7.11. Actual value source (input for actual process value)
72
8.7.12. Speed source for actual process value
72
8.8. Stepping mode
72
8.8.1. Stepping mode: activate
73
8.8.2. Operation mode for stepping mode
73
8.8.3. Start and end of stepping mode
74
8.8.4. On times and off times
74
8.9. Profibus DP interface
74
8.9.1. Bus address (slave address)
74
8.9.2. Redundancy
75
8.9.3. Response telegrams for AUMA redundancy II
75
8.9.4. Connection type – compatibility with process representation
75
8.10. Additional inputs for fieldbus
76
8.11. Combination of fieldbus-parallel interface
76
8.12. Auto change-over I/O (during fieldbus failure)
77
8.13. Functions for FO cable connection
78
8.13.1. FO cable monitoring: activate/deactivate
78
8.13.2. FO cable topology: check setting
78
8.13.3. FO cable baud rate, check setting
78
8.14. By-pass function
78
8.14.1. By-pass function: activate
80
8.14.2. By-pass application: configure
80
8.15. Automatic deblocking
81
8.15.1. Automatic deblocking function: activate
81
8.15.2. Operation time for operation in opposite direction: set
81
8.15.3. Number of deblocking attempts: set
81
8.15.4. Tolerance range: set
82
8.16. Heater system and heaters
82
8.16.1. Heater system within the actuator controls
82
8.16.2. Heater on control unit (actuator)
82
8.16.3. Motor heater
83
9. Failure functions
84
9.1. Reversing prevention time
84
9.2. Failure behaviour on loss of signal
84
9.2.1. Failure reaction on loss of signal
84
9.2.2. Failure source (failure reason) for a failure operation: set
85
9.2.3. Failure operation (reaction of the actuator) on loss of signal
85
9.2.4. Preset position: define
86
9.2.5. Failure position MPV: define
86
9.2.6. Speed for safety operation: set
86
9.2.7. Delay time: set
87
9.3. EMERGENCY behaviour
87
9.3.1. EMERGENCY behaviour: activate
88
9.3.2. EMERGENCY failure reaction
88
9.3.3. Failure source (failure reason) for an EMERGENCY operation: set
89
9.3.4. Operation mode for EMERGENCY behaviour
89
9.3.5. EMERGENCY operation
89
9.3.6. EMERGENCY position
89
9.3.7. EMERGENCY speed
90
9.3.8. Torque switching: by-pass
90
9.3.9. Motor protection: by-pass
90
9.3.10. Stepping mode: by-pass
90
9.3.11. Operation profile: by-pass
91
9.3.12. Interlock: by-pass
91
9.3.13. Local stop: by-pass
91
9.3.14. Speed profile: by-pass
91
9.3.15. Delay time for EMERGENCY operation
92
9.4. Enable local controls
92
9.4.1. Enabling function: activate
93
9.4.2. Enabling function behaviour
93
9.5. Priority REMOTE
93
9.5.1. Priority REMOTE: activate
94
9.5.2. Priority REMOTE behaviour
94
9.5.3. Fieldbus auto enable
95
9.6. Interlock (enabling operation commands)
95
9.6.1. Interlock: activate
96
9.6.2. Source of Interlock enable signal: set
96
9.6.3. Operation mode for interlock
96
9.6.4. Interlock behaviour (running direction)
96
9.7. Local Stop
97
9.7.1. Behaviour
97
9.8. EMERGENCY stop function
97
9.9. Partial Valve Stroke Test (PVST)
98
9.9.1. PVST activation
99
9.9.2. PVST source: set
99
9.9.3. Operation mode for PVST
100
9.9.4. Behaviour for PVST: define
100
9.9.5. Partial stroke for PVST: set
100
9.9.6. PVST monitoring time: set
100
9.9.7. PVST operating time: set
101
9.9.8. PVST reversing time: set
101
9.9.9. PVST reminder
101
9.9.10. Speed for PVST: set
101
9.10. Bluetooth interface can be activated and deactivated
102
10. Monitoring functions
105
10.1. Torque monitoring
105
10.1.1. Torque by-pass
105
10.1.2. Torque limitation of torque by-pass
106
10.2. Motor protection monitoring (thermal monitoring)
107
10.3. Type of duty monitoring (motor starts and running time)
107
10.4. Operating time monitoring
109
10.5. Reaction monitoring
109
10.6. Motion detector
110
10.6.1. Activate motion detector
110
10.6.2. Detection time dt
110
10.6.3. Travel difference dx
111
10.6.4. Delay time
111
10.7. Monitoring of electronics power supply
111
10.8. Temperature monitoring
112
10.9. Heater system/heater monitoring
112
10.10. Verification of sub-assemblies
113
10.11. Phase failure monitoring
113
11. Functions: activate and enable
115
11.1. Functions: activate
115
11.2. Functions: enable
115
12. Product variants
117
12.1. Multiport valve
117
12.1.1. Actuator type: set/check
117
12.1.2. Gear reduction ratio: set/check
117
12.1.3. Number of ports (positions)
118
12.1.4. Home port (zero position): set
118
12.1.5. Positions (of valve ports): define/check
119
12.1.6. Operate to position via push buttons of the local controls
119
12.1.7. Operate to position from Remote
121
12.1.8. Dead band
122
12.1.9. Correction of inertia
122
12.1.10. Backlash compensation
122
12.1.11. Signalling behaviour of positions: set/check
122
12.1.12. Hysteresis for signalling intermediate positions: set
123
13. Service functions
124
13.1. Direction of rotation
124
13.2. Factory setting
124
13.3. Languages: reload
125
13.4. Data export
125
13.5. Data import
125
13.6. Actual configuration: accept
126
13.7. Firmware update
126
13.8. Service software
126
14. Diagnostics
128
14.1. Electronic device ID
128
14.2. Bluetooth connection diagnostic
128
14.3. Diagnostic Interface
129
14.4. Position transmitter and potentiometer diagnostic
130
14.5. Diagnostic Position transmitter RWG
130
14.6. Diagnostic Position transmitter MWG
131
14.7. Diagnostic Positioner
131
14.8. Diagnostic On time monitoring
131
14.9. Diagnostic Process controller
132
14.10. Profibus interface: diagnostics
132
14.11. Diagnostic FO cable
132
14.12. Simulation (inspection and test function)
132
14.12.1. Actuator signals
132
14.12.2. Interface signals
133
15. Asset Management
134
15.1. Operating data
134
15.2. Event report
135
15.3. Characteristics
136
15.3.1. Torque-travel characteristic
136
15.3.2. Position-time characteristic
138
15.3.3. Temperature-time characteristic
139
15.4. Histograms
139
15.4.1. Motor running time-position (histogram)
139
15.4.2. Motor running time-temperature (histogram)
140
15.4.3. Motor running time-torque (histogram)
141
15.5. Maintenance (information and signals)
141
15.6. Operating times display
143
15.7. Device temperature display
143
16. Corrective action
144
16.1. Primary fuses
144
16.2. Fault indications and warning indications
144
17. Appendix
151
17.1. Selection overview for output contacts and indication lights (digital outputs DOUT)
151
17.2. Selection list of binary signals for digital inputs (DIN)
154
Index
159
Parameter index
163
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Operation Instructions
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AUMA ACV 01.2 Specifications
General
Brand
AUMA
Model
ACV 01.2
Category
Controller
Language
English
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