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Axor Microspeed Plus Series - User Manual

Axor Microspeed Plus Series
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1
Service Manual
Plus
MICROSPEED
Mcs-Plus-gb Ver.21/02/2002
The MICROSPEED PLUS series of amplifiers are marked CE
because they conform to European Directives for
Electromagnetic Compatibility and Low Voltage.
This manual describes the mechanical and electrical
characteristics of the Microspeed Plus servoamplifier series.
It is important that the installation procedures are only
performed by qualified personnel in accordance with local
safety guidelines.
Whoever installs the equipment must follow all of the
technical instructions printed in this manual.
For more information, please contact AXOR's technical
department.
All rights reserved. Reproduction in whole or in part is prohibited without prior
written consent of the copyright owner. All specifications are subject to change
without prior written consent of the copyright owner. All specifications are subject
to change without prior notification.

Table of Contents

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Summary

General Description

1.0 Security standards

Explains safety symbols (Danger, Warning), and general directives for safe installation and operation.

1.1 Introduction

Introduces the Microspeed Plus Servo Amplifier, its capabilities, feedback types, and operating parameters.

Characteristic and Options

Details available speed feedback methods and optional features like current reference and limit switches.

1.2 Technical Data

Provides detailed technical specifications including voltage, current ratings, PWM frequency, temperature, and weight.

1.3 Microspeed Plus Description

Identifies and describes the physical components and connection terminals of the Microspeed Plus drive.

1.4 Drive Dimensions

Presents mechanical dimensions and diagrams for the Microspeed Plus servo amplifier.

1.5 Drive Label Description (example)

Explains how to interpret the product label, including the ordering code and identification of options.

1.6 Connections

Illustrates the terminal layout and connectivity for the Microspeed Plus drive.

1.7 Signal inputs and outputs

Details the function of signal connector pins 1 (OK) and 2 (TPRC), including current limit modes.

1.7 Signal inputs and outputs (continued)

Continues the description of signal pins 3-10, covering GND, voltage outputs, enable, and reference inputs.

1.7 a Signal inputs and outputs (6 poles)

Describes signal inputs 11-14 for encoder feedback and input 15 for limit switch functions.

1.8 Power Supply Inputs and Outputs

Outlines the power supply connections for the drive, including positive, negative, motor, and ground terminals.

Basic Adjustments and Indicators

2.0 Potentiometer Adjustments

Explains the purpose and adjustment of ACC, VEL, BIL, and KV potentiometers for drive control.

2.0 Potentiometer Adjustments (continued)

Details the DER potentiometer and notes on KV/DER adjustments using a hexadecimal switch.

2.1 Protections

Describes reversible and irreversible protection mechanisms and common fault conditions.

2.2 L.E.D. indicators

Explains the status indicated by the drive's OK, IN, ST, OC, and MD LEDs.

Installation

3.0 Installation Notes

Provides essential guidelines for physically mounting and positioning the Microspeed Plus drive.

3.1 Ventilation

Covers ventilation requirements and recommendations based on drive model and operating conditions.

3.2 Power Supply Construction and Rating

Details the design and rating considerations for power supplies, transformers, and protection components.

3.2 Voltage Calculation for Power Supply

Provides formulas for calculating secondary voltage (V1) based on motor voltage and speed requirements.

3.2 Transformer Power and Capacitor Filters

Discusses transformer power calculation, capacitor filters, and voltage ratings for filters.

3.2 Discharge Resistor Calculation

Explains the role of discharge resistors and provides formulas for calculating their value and wattage.

3.2 Fuse Selection for Power Supply

Covers fuse selection for primary and secondary circuits of the transformer, with calculation formulas.

3.3 Multiple Connections

Demonstrates correct wiring techniques for connecting multiple Microspeed Plus drives in parallel to a single supply.

3.4 Ground and Shield Connections

Illustrates proper grounding and shielding practices for signal and power cables to minimize interference.

3.4 Ground Cable and Shielding Details

Provides further guidelines on ground cable length, shielding, and motor power cable connections.

3.5 Instructions for EMC Requirements

Outlines EMC standards and assembly criteria, including network filters, shielded cables, and grounding.

3.5 EMC Filter Selection and Calculation

Discusses EMC filter selection criteria and calculation methods for filter dimensions.

3.5 Recommended EMC Filter Characteristics

Presents electrical characteristics of recommended EMC filters, including leakage current and power loss.

3.5 EMC Filter Dimensions and Notes

Lists specific EMC filters, their dimensions, and crucial notes for proper installation and connection.

3.6 Examples of Microspeed Plus Connections

Shows a practical wiring example using a CNC for differential reference and enabling the drive.

3.7 Common Mode Reference

Demonstrates speed reference connections using common mode and an internal power supply with a speed potentiometer.

3.8 Current Reference (Torque Mode)

Explains how to command the drive in torque mode using voltage output and calculate current based on TPRC input.

3.9 Current Output Limitation

Describes limiting output current using a positive voltage range, keeping the speed loop active.

3.9 a Current Output Limitation (continued)

Details limiting output current with a resistance load at TPRC, specifying values for 50% current limitation.

3.10 Limit Switch Input +;-

Explains enabling directional motor rotation blockage using +LM SW and -LM SW limit switch inputs.

3.11 Power Connections

Recommends power cable specifications and addresses motor inductance requirements for connection.

Start up procedures

4.0 Preliminary Checks

Lists pre-startup checks, drive characteristics, and guides the user on how to proceed with setup.

4.1 Starting Procedures

Provides sequential steps for powering up the drive, setting reference signals, and verifying system operation.

Detailed Configuration and Tuning

5.0 Personalization and Settings

Guides on accessing internal settings, adjustment pads, and solder bridges for drive personalization.

5.1 Adjustment components

Explains the function of key adjustment components like RDT, RA, RIN, RIP, RKV, GAIN, RAMP, RENC.

5.1 Adjustment components (Continued)

Continues the description of adjustment components, focusing on CKV and CDER capacitors for velocity loop tuning.

5.2 Solder Bridges

Describes the functions of solder bridges S1-S7, crucial for configuring drive behavior and features.

5.2 Solder Bridges (continued)

Continues the description of solder bridges S8-S17, covering encoder feedback, PWM/DIR inputs, and pull-up resistors.

5.3 Speed adjustment with tacho feedback

Details speed adjustment using tachogenerator feedback and the calculation of the RDT resistor for setting speed.

5.4 Speed adjustment with Armature feedback

Explains using armature feedback for speed control and the calculation of the RA resistor for voltage constant adaptation.

5.4 Speed adjustment with Armature feedback (continued)

Covers the RCA resistor calculation for compensating motor internal resistance and the BIL potentiometer for zero speed offset.

5.5 Adjusting Speed Balance (Offset)

Describes the use of the BIL potentiometer to adjust motor to zero speed.

5.6 Nominal and Peak Current Adjustment

Provides tables for selecting RIN and RIP resistors to set nominal and peak motor current limits.

5.7 Ramp time Adjustment

Explains how to adjust acceleration and deceleration ramp times using potentiometers and resistors.

5.8 Dynamic Constant Adjustments

Guides on adjusting proportional (KV) and derivative (DER) gains for high inertia loads.

5.8 Dynamic Constant Adjustments (Continue)

Illustrates waveform adjustments for KV and DER gains and mentions the CDER capacitor for derivative constant.

Troubleshooting

6.0 Troubleshooting

Lists common problems, diagnostic indicators (LEDs), and solutions for drive malfunctions.

Options

7.1 Encoder Feedback (option)

Details the encoder feedback option, including its benefits, technical specs, and solder bridge configurations.

Encoder Connections

Shows typical wiring diagrams for connecting encoders to the drive and motor.

Encoder Connection from External Power Supply

Illustrates how to connect an external power supply to the drive for encoder signal power.

Speed Adjustment with Encoder Feedback

Explains setting up speed control with encoder feedback, including RENC resistor calculation.

7.2 Command with PWM + Direction (Option)

Describes using PWM and Direction signals for motor speed and direction control via a controller.

7.2 PWM and DIR Signal Logic

Illustrates PWM/DIR signal logic, their effect on motor rotation, and notes on connections and adjustments.

CE CONFORMITY DECLARATION

Axor Microspeed Plus Series Specifications

General IconGeneral
BrandAxor
ModelMicrospeed Plus Series
CategoryAmplifier
LanguageEnglish

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