Table of contents
1. Technical data ......................................................................................................................................................................................... 30
2. Applicable documents ............................................................................................................................................................................. 30
3. Scope of delivery ..................................................................................................................................................................................... 30
4. General safety instructions ...................................................................................................................................................................... 31
4.1 Safety instructions ............................................................................................................................................................................ 31
4.2 Qualification and training of staff ...................................................................................................................................................... 31
4.3 Hazards in case of non-observance of the safety instructions ......................................................................................................... 31
4.4 Obligations of the operator / user ..................................................................................................................................................... 32
4.5 Safety instructions for maintenance, inspection and assembly ........................................................................................................ 32
4.6 Unauthorized modification and production of spare parts ................................................................................................................ 32
4.7 Inadmissible modes of operation ...................................................................................................................................................... 32
4.8 Electrostatic discharge ...................................................................................................................................................................... 32
4.9 General hazard warning – residual risk ............................................................................................................................................ 33
5. Intended use ............................................................................................................................................................................................ 33
6. Scope of warranty ................................................................................................................................................................................... 34
7. Transport and storage ............................................................................................................................................................................. 34
8. Assembly instructions .............................................................................................................................................................................. 34
8.1 Connection of lines ........................................................................................................................................................................... 35
8.2 Power connection ............................................................................................................................................................................. 35
8.2.1 Connection diagram of DEUTSCH plug male ........................................................................................................................... 35
8.2.2 Connection diagram of bushing M12x1 .................................................................................................................................... 35
9. Start up .................................................................................................................................................................................................... 35
9.1 Filling with lubricant .......................................................................................................................................................................... 35
9.1.1 Screwing in or changing the cartridge....................................................................................................................................... 36
9.1.2 Changing the cartridge adapter ................................................................................................................................................ 37
9.2 Ventilation of the device .................................................................................................................................................................... 37
9.2.1 Ventilation via disassembly of the lubricant line ....................................................................................................................... 37
9.2.2 Ventilation via ventilation element............................................................................................................................................. 37
9.3 Presettings on the control ................................................................................................................................................................. 38
10. Functional description ............................................................................................................................................................................. 38
10.1 Pressure limiting valve ...................................................................................................................................................................... 38
10.2 Intermediate lubrication .................................................................................................................................................................... 39
10.2.1 Display sequence of the push-button for intermediate lubrication ............................................................................................ 39
11. Control ..................................................................................................................................................................................................... 40
11.1 Program setting................................................................................................................................................................................. 41
11.2 Permanent operation P0 ................................................................................................................................................................... 41
11.3 Cycle duration ................................................................................................................................................................................... 41
11.4 Operational mode of lubrication duration P1 to P3 ........................................................................................................................... 42
11.4.1 Operational mode of time-dependent lubrication duration P1 .................................................................................................. 42
11.4.2 Operational mode of time-dependent lubrication duration with system pressure monitoring P2 .............................................. 42
11.4.3 Operational mode of pulse-dependent lubrication duration P3 ................................................................................................. 43
11.5 Level prewarning............................................................................................................................................................................... 44
11.5.1 Deactivate / activate the level prewarning ................................................................................................................................ 45
11.6 Setting the cartridge size .................................................................................................................................................................. 46
11.7 Operating hours counter ................................................................................................................................................................... 46
12. Maintenance ............................................................................................................................................................................................ 47
12.1 General maintenance ....................................................................................................................................................................... 47
12.2 Change of lubricant and cartridge ..................................................................................................................................................... 47
12.3 Change of the non-return valve ........................................................................................................................................................ 47
13. Shutdown ................................................................................................................................................................................................ 47
14. Disposal ................................................................................................................................................................................................... 47
15. Troubleshooting ....................................................................................................................................................................................... 48
15.1 Signal displays of the control ............................................................................................................................................................ 48
15.2 Resetting the error E5 ....................................................................................................................................................................... 50
15.3 Error output on DEUTSCH plug ........................................................................................................................................................ 50
16. Accessories ............................................................................................................................................................................................. 50
17. Spare parts .............................................................................................................................................................................................. 51
18. Dimensional drawing ............................................................................................................................................................................... 52
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