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Cardinal 2240 User Manual

Cardinal 2240
40 pages
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Digital Counting Scale
Models 2240 and 2241
Operation Manual
8526-M231-O1 Rev C PO BOX 151 WEBB CITY, MO 64870 Printed in USA
10/99 PH 417-673-4631 FAX 417-673-5001
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Cardinal 2240 Specifications

General IconGeneral
Readability0.1 lb
Accuracy±0.1 lb
Power SourceBattery or AC adapter
DisplayLCD
Platform Size12.5 in x 12.5 in / 31.7 cm x 31.7 cm

Summary

Introduction

Specifications

Standard Features

Lists the standard features of the digital counting scale.

Optional Features

Lists optional features available for the digital counting scale.

Installation

Unpacking

Instructions for safely removing the scale from its shipping carton.

Placement

Guidelines for positioning the scale on a stable, suitable surface.

Level Adjustment

Steps to ensure the scale is level for accurate readings.

Components and Controls

AC Operation (Model 2240)

Instructions for powering the Model 2240 scale via AC.

AC Operation (Model 2241)

Instructions for powering the Model 2241 scale via AC.

Precautions

Interconnections

Remote Scale Connection

How to connect an external remote scale to the counting scale.

Printer Port Connection

Details on connecting and using the serial printer port.

Key Functions

ZERO

Explains the function and modes of the ZERO key.

PRINT

Describes the PRINT key's function for data transmission.

SAMPLE

Details the SAMPLE key's use for weighing and setting sample quantity.

COUNT

Explains how to use the COUNT key to start counting.

ACCUM

Describes the ACCUM key for displaying and managing accumulated counts.

+ (plus)

Explains using the plus key to add to the accumulator.

- (minus)

Explains using the minus key to subtract from the accumulator.

ID

Details how to use the ID key for identification numbers.

LOCAL SCALE

Explains the LOCAL SCALE key for platform selection.

NET

Explains the NET/GROSS key for toggling weight displays.

TARE

Describes the TARE key for entering tare weights.

TIME

Explains the TIME key for entering time and date.

DATE

Explains the DATE key for entering date.

lb/kg

Explains the lb/kg key for unit conversion.

REMOTE SCALE

Explains the REMOTE SCALE key for selecting external scales.

ENTER

Explains the ENTER key for data entry completion.

0 through 9

Describes the numeric keys for data entry and prompts.

CE

Explains the CE key for clearing entries and sample mode reset.

Reset Function

Annunciators

GROSS

Indicates the weight displayed is the gross weight.

TARE

Indicates the scale is in a tare weight mode.

NET

Indicates the weight displayed is the net weight.

kg

Indicates the displayed weight unit is kilograms.

Ib

Indicates the displayed weight unit is pounds.

ZERO

Indicates the gross weight is within center-of-zero limits.

MOTION

Indicates the scale weight reading is unstable.

ID

Shows the status of the Identification Number mode.

ACCUM

Indicates the scale is in Accumulator mode.

SAMPLE

Shows the scale is in Sample mode.

COUNT

Indicates the scale is in Count mode.

INSUFFICIENT SAMPLE

Alerts when the sample selected is too small for accuracy.

BATTERY LOW

Indicates the internal battery needs charging.

REMOTE SCALE

Indicates the optional remote scale platform is selected.

Power On

Operation Without ID

Standard Sampling and Counting

Step-by-step guide for standard parts counting.

Automatic Average Piece Weight Re-Computation

How the scale recomputes average piece weight.

Counting With an Insufficient Sample

Procedure for handling samples that are too small.

Adjusting the Sample Quantity

How to change the desired sample quantity.

Counting Out From a Container

Procedure for counting pieces removed from a container.

Accumulator

Explains how to display and clear the accumulator.

Accumulator, Cont.

Further details on accumulator functions.

Manually Adding to the Accumulator

Steps to manually add counts to the accumulator.

Weight Display

How to display weight and zero the display.

Push Button Tare

Instructions for using the push button tare function.

Tare Weight Entry

Detailed steps for entering tare weight values.

Metric Conversion

How to switch between pounds and kilograms.

Operation Using ID(s)

Adding ID Numbers

Step-by-step process for adding new ID numbers.

Deleting ID Numbers

Procedure for removing existing ID numbers.

Deleting ID Numbers, Cont.

Continues instructions for deleting ID numbers.

Selecting The ID Number

How to choose an active ID number.

Verifying Active (Current) ID Number

Steps to confirm the currently active ID.

Turning Off The Active (Current) ID Number

Procedure to disable the active ID.

Operation With Stored Tare Weight Values

Using stored tare weights with ID numbers.

Standard Sampling and Counting

Performing standard counting with an active ID.

Counting With an Insufficient Sample

Handling insufficient samples when using IDs.

Adjusting the Sample Quantity

Modifying sample quantities within ID operations.

Adjusting the Sample Quantity, Cont.

Continues instructions for adjusting sample quantity.

Counting Out From a Container

Counting pieces removed from a container using IDs.

Accumulators

How to display and manage accumulators for active IDs.

Accumulators

Details on displaying and clearing accumulators for active IDs.

Clearing the Accumulator for a Non-Active ID

Steps to clear an accumulator for a non-active ID.

Displaying the Accumulator for a Non-Active ID

How to view the accumulator for a non-active ID.

Clearing the Accumulator for a Non-Active ID

Continues instructions for clearing non-active ID accumulators.

manual accumulator Adjustment

How to manually adjust accumulators for active IDs.

Calibration and Setup

CALIBRATION PROCEDURE - LOCAL SCALE

Step-by-step guide for calibrating the local scale.

CALIBRATION PROCEDURE - LOCAL SCALE, CONT.

Continues the local scale calibration procedure.

OPERATIONAL SETUP

Setting up operational parameters for the scale.

OPERATIONAL SETUP, Cont.

Continues the operational setup process.

SCALE 2 (Optional remote scale)

Setting up the optional remote scale.

AUTO LOCAL-TO-REMOTE SWITCH

Configuring automatic switching between scales.

AUTO RECALL OF LAST AVERAGE PIECE WEIGHT

Enabling automatic recall of the last average piece weight.

AUTO ACCUMULATION

Enabling or disabling automatic accumulation of counts.

BEEPER

Configuring the scale's internal beeper.

STORE ID

Enabling or disabling the Identification Number feature.

12 HOUR CLOCK

Setting the 12-hour clock format for tickets.

OPERATIONAL SETUP, Cont.

Continues operational setup options.

EUROPEAN DATE

Selecting the European date format for tickets.

MANUAL COUNT OVERRIDE

Enabling manual override for counting operations.

PRINTER OUTPUT

Enabling or disabling printer output.

TICKET FORMAT

Selecting the format for printed tickets.

PRINT BARCODE

Enabling or disabling barcode printing on tickets.

OPERATIONAL SETUP, Cont.

Continues operational setup configurations.

COUNT ACCURACY

Setting the count accuracy percentage.

AUTO SHUTOFF

Enabling or disabling the automatic scale shutoff feature.

DISPLAY INTENSITY

Adjusting the brightness of the scale display.

CLEAR MEMORY

Clearing ID and accumulator data from memory.

OPERATIONAL SETUP, Cont.

Continues operational setup procedures.

PRINT SETUP

Enabling printing of the current operational setup.

CALIBRATION PROCEDURE - REMOTE SCALE

CALIBRATION PROCEDURE - REMOTE SCALE, Cont.

Continues the calibration procedure for the remote scale.

CALIBRATION SEAL INSTALLATION

SAMPLING AND COUNT ACCURACY

ACCURACY OF THE SCALE

Details scale accuracy under typical and worst-case conditions.

INDIVIDUAL PART WEIGHT VARIANCE

Explains how part weight variation affects count accuracy.

ERROR AND STATUS DISPLAYS

BEFORE YOU CALL FOR SERVICE

Problem

Lists common issues like display not turning on.

Possible Solutions

Provides remedies for display and weight issues.

CARE AND CLEANING

OPTIONAL BATTERY PACK OPERATION

Installation

Steps to install the optional battery pack.

Battery Pack Removal

Procedure for removing the battery pack.

Discharging the Battery Pack

Explains battery discharge indicators and behavior.

Charging the Battery Pack

Details on how to charge the battery pack.

Optimum Battery Pack Performance

Tips to maximize battery life and performance.

THERMAL LABEL FORMATS

PARTS IDENTIFICATION

LOAD CELL TABLE

Lists load cell assemblies for different scale capacities.

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