P/N 92974, Rev. 1 Page 61
5.3.6 BB5000 servo motor
Let the surface of the servo cool before handling.
Servo temperatures of less than 140° F (60° C) are expected, as well as the forma-
tion of an oil droplet over an eight-hour use period. Replace oil with 5 ounces of
Mobil SHC 634 Oil after the first 40 hours and then additionally every 80 hours.
Running at a high RDU temperature of more than 220° F (104° C) for over 30 min-
utes at a time or reaching an RDU temperature of 260° F (127° C) will limit the life
of the RDU and can create oil leakage.
Replace oil with 5 ounces of Mobil SHC 634 Oil every 40 hours.
If the motor does not stop when the speed control knob is turned to zero, see
Appendix D on page 141.
5.3.7 4:1 RDU gearbox
Improperly packed bearings or improperly torqued bearing nuts will significantly
damage the gearbox. Have the gearbox serviced at CLIMAX every six months in
order to maintain the warranty.
5.3.8 Cutting fluid
Only use water-based cutting fluids with the CLIMAX air mist system. Refill the
reservoir with DoAll AL2000 as required.
5.4 QUALITY CHECKS
TABLE 5-3. QUALITY CHECKS
Area Check
AFU
Rotate the collet by hand, checking for free movement.
Check the feed engagement pins, feed operation, feed stop pins, and that feed
screws are not bent.
RDU Manually retract the spring plungers and drive key, checking for free movement.
Tool heads All hardware is present and in good condition for each tool head.
Bearing mounts All single-arm mount screws and washers are in good condition.
Tack weld plates (P/N 19869) Welds are ground off and a flat surface is present for welding.
Safety devices and labels Present and in good condition (see Section 1.7 on page 6).
Steel container (P/N 37732) In good condition and all packaging materials are new.
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