CSC TT250 - Electrical System Troubleshooting

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
118
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Afterremovingtherotor,removetheenginestartdrivegear
ifitisdamaged.Todoso,youmustremovethesmall
Woodruffkeythatindexestheenginestartdrivegeartothe
crankshaft.GentlytaptheWoodruffkeyoutwitha
screwdriverandahammer.
Removetheenginestartdrive
gear.Ifyouneeda
replacementenginestartdrivegear,pleasecallusat909445
0900.
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Assemblyisthereverseofdisassembly.Whenassemblingtheleftenginecovertotheengine,usea
newgasket(pleasecallusat9094450900ifyouneedanewgasket).Apply
Loctitetotherotor
crankcaseboltandtorquetherotorcrankcaseboltto45ft‐lbs.Torquetheenginecovermountingand
countershaftcoverboltsto7ft‐lbs.
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ElectricalSystemTroubleshooting
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Troubleshootingflowchartsforelectricalsystemproblemsareprovidedbelowinthefollowingpages.
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Item Symptom Cause VehicleEffect MaintenanceAction
Fuse Noelectrical
powertovehicle
Shortcircuitin
wiring
Cannotoperatemotorcycle Checkelectricalsystem,
isolateandcorrectany
shortcircuitstoground,
replacefuseafter
correctingshortcircuit
Battery Loworno
output
Chargingfailure Cannotoperatemotorcycle Seebelow
Batteryacid
low
Cannotstartmotorcycle Adddistilledwater
Batteryplates
sulfated
Cannotstartoroperate
motorcycle
Replacebattery
Doesnotcharge Noregulator
output
Cannotstartoroperate
motorcycle
Checkregulatoroutput;
replaceregulatorif
defective
Opencircuitin
chargingcircuit
Cannotstartoroperate
motorcycle.
Checkelectricalsystem,
isolateandcorrectopen
circuit