TT250Owner’s andServiceManual
www.CSCMotorcycles.com
16
Section2:ServiceManual
MaintenanceCautionsandWarnings
Whenyourepair themotorcycle, pleaseuseoriginalcomponentsandparts, accessories,lubricating oil
andothermaterialsthataremadeorrecognizedbyCSCMotorcycles.Caution!Ifyouuseanyparts or
componentsotherthanth ose recommendedbyCSC,itmayadverselyaffect theperformance,reliability,
stability,orwarrantyofyourmotorcycle.
Whenworkingonyourmotorcycle,youshouldfollowthisguidance:
Warning!Wheneverthemotorcycleistobereassembledafterdisassembly,washers,seals,and
cotterpinsneedtobereplaced.
Whenyoufastenaseriesofboltsornuts,youshoulddosoinadiagonalpattern.
Warning!Donotuseflammablecleaningfluidtocleancomponentsandparts.
Caution! Before assembly operations, add lubricating oil or lubricating grease to lubricated
surfaces.
Warning!Afterassembly,makesureallpartsareproperlyassembledandtightened.
Warning!Stoptheenginewhenrepairingthemotorcycle.
Warning! If the maintenance operation needs to be done while the engine is working, make
suretheareaiswell‐ventilated.
Warning!Gasisflammableandcombustible,sodonotsmokeorprovideignitionsourcesinthe
workarea.
Warning!Thebatterycanliberatehydrogen, whichisflammable.Donotsmoke,igniteormake
sparksnearthebattery,especiallywhenitischarging.
Warning! The electrolyte of the battery contains sulfuric acid. If your eyes, skin or clothes are
splashed with electrolyte, rinse them thoroughly with water and seek immediate medical
attention.
Warning! Disconnect the negative battery terminal when performing any maintenance on the
motorcycleengine,drivetrain,orfuelsystem.
ComponentCleaning
Afterpartsaredisassembled,theymayneedtobecleaned.Cleaningmethodsvaryaccordingtothe
characteristicsoftheparts.
Toremoveoilorgreasecontamination,CSC
recommendsusingSimpleGreenorothersimilar
degreasingagents.
Warning!Neverusegasolineasacleaningagent.
Toremovecarbondeposits,usemechanicalorchemicalmethods.Themechanicalmethoduses
awoodenorplasticscraperorbladetoclearthecarbondepositfir st,andthenrinsetheparts
withanappropriatecleaningagent.Thechemicalmethodisto
soakthepartsinthecleaning
agentfirst,thencleanthemwithabrush,andthenrinsethemwithhotwater.