CSC TT250 - Control Cables; Clutch and Throttle Cable Troubleshooting; Electrical System

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
96
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ControlCables
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TheCSCTT250usesonecontrolcableforthethrottle,andonefortheclutch.
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Thethrottlecableshouldbeadjustedsuchthatthereithas2
to5degreesoffreerotationbeforethethrottleisactuated.
Thisaccomplishedthroughuseoftheadjustment
mechanismunderneaththe
righthandlebar.
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ClutchcableadjustmentiscoveredintheClutchCablesectionoftheOwner’sandServiceManual.
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ClutchandThrottleCableTroubleshooting
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Item Symptom Cause VehicleEffect MaintenanceAction
Clutchcable SeeClutchsectionofthisServiceManual
Throttlecable Throttlehasno
freeplay,idle
speedtoohigh,
throttledoesnot
work
Seizedorsticking
throttlecable,
throttlecable
adjustmentincorrect,
throttlecablesnaps
Throttledoesnot
operate,throttlesticks
open
Replaceoradjust
throttlecable
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ElectricalSystem
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ThissectionoftheOwner’sandServiceManualexplainstheelectri calsystem’smaincomponents,their
locations,theirfunctions,andsomesuggestionsintheunlikelyeventyou’lleverneedtotroubleshoot
thesystem.
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TheTT250hasan18‐pole,300‐wattstatorthatputsoutplentyofpower.Many
ridersliketorun
accessories(heatedvests,spotlights,heatedgrips,etc.),andonbikeswithsmallerelectricaloutputs,
youcanrunthebatterydownwhileridingwithalltheaccessoriespoweredup.YourTT250won’thave
thisproblem.
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TheTT250hasbuilt‐inaccessoryoutletsalreadywiredintothemain
harness,andtheaccessories
switchislocatedontherighthandlebar(seetheControlssectionoftheOwner’sandServiceManual).
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Mostoftheelectricalandelectroniccomponentsonthisbikearelocatedundertheseatandtank,and
behindtheheadlight.
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InthissectionoftheOwner’sandService
Manual,wewillremovetheseat,thefueltank,andthe
headlightsoyoucanseeeverything.Thefirstpartofthissectionfocusesonremovingtheseitems;the
secondpartidentifiesvariouselectroniccomponentlocations.