EasyManua.ls Logo

CSC TT250 - Chain Drive System; Chain Lubrication; Chain Adjustment; Brake Troubleshooting

CSC TT250
125 pages
Save Page as PDF
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
ξ˜ƒTT250ξ˜ƒOwner’s ξ˜ƒandξ˜ƒServiceξ˜ƒManualξ˜ƒ
www.CSCMotorcycles.comξ˜ƒ
26ξ˜ƒ
ξ˜ƒ
toξ˜ƒremainξ˜ƒopenξ˜ƒwhileξ˜ƒreleasingξ˜ƒtheξ˜ƒbrakeξ˜ƒleverξ˜ƒorξ˜ƒyouξ˜ƒwillξ˜ƒsuckξ˜ƒairξ˜ƒintoξ˜ƒtheξ˜ƒsystem.ξ˜ƒξ˜ƒξ˜ƒRepeatξ˜ƒthisξ˜ƒopen‐
the‐bleed‐port,ξ˜ƒapply‐the‐brake‐lever,ξ˜ƒclose‐the‐bleed‐port,ξ˜ƒadd‐brake‐fluidξ˜ƒprocessξ˜ƒuntilξ˜ƒtheξ˜ƒmasterξ˜ƒ
cylinderξ˜ƒisξ˜ƒfull.ξ˜ƒξ˜ƒξ˜ƒReinstallξ˜ƒtheξ˜ƒbrakeξ˜ƒmasterξ˜ƒcylinderξ˜ƒcover.ξ˜ƒξ˜ƒξ˜ƒForξ˜ƒtheξ˜ƒrearξ˜ƒbrakeξ˜ƒmaster
ξ˜ƒcylinder,ξ˜ƒreinstallξ˜ƒ
theξ˜ƒrearξ˜ƒbrakeξ˜ƒmasterξ˜ƒcylinderξ˜ƒinξ˜ƒitsξ˜ƒproperξ˜ƒlocationξ˜ƒandξ˜ƒreinstallξ˜ƒtheξ˜ƒleftξ˜ƒrearξ˜ƒbodyξ˜ƒpanel.ξ˜ƒ
ξ˜ƒ
Priorξ˜ƒtoξ˜ƒtakingξ˜ƒtheξ˜ƒmotorcycleξ˜ƒonξ˜ƒtheξ˜ƒstreet,ξ˜ƒoperateξ˜ƒitξ˜ƒslowlyξ˜ƒandξ˜ƒapplyξ˜ƒtheξ˜ƒbrakesξ˜ƒseveralξ˜ƒtimes.ξ˜ƒξ˜ƒξ˜ƒ
ξ˜ƒ
Brakeξ˜ƒTroubleshootingξ˜ƒ
ξ˜ƒ
Brakeξ˜ƒtroubleshootingξ˜ƒproceduresξ˜ƒareξ˜ƒsummarizedξ˜ƒbelow.ξ˜ƒ
ξ˜ƒ
Frontξ˜ƒandξ˜ƒRearξ˜ƒBrakeξ˜ƒTroubleshootingξ˜ƒandξ˜ƒMaintenanceξ˜ƒ
Itemξ˜ƒ Symptomξ˜ƒξ˜ƒ Cause Vehicleξ˜ƒEffectξ˜ƒ Maintenanceξ˜ƒAction
Brakeξ˜ƒpadξ˜ƒ Reducedξ˜ƒbrakingξ˜ƒ
forceξ˜ƒ
Wornξ˜ƒbrakeξ˜ƒpad(s) Longerξ˜ƒstoppingξ˜ƒ
distanceξ˜ƒ
Replaceξ˜ƒbrakeξ˜ƒpad
Airξ˜ƒinξ˜ƒbrakeξ˜ƒlinesξ˜ƒ Reducedξ˜ƒbrakingξ˜ƒ
forceξ˜ƒ
Airξ˜ƒintrusionξ˜ƒintoξ˜ƒ
brakeξ˜ƒlineξ˜ƒ
Longerξ˜ƒstoppingξ˜ƒ
distanceξ˜ƒ
Bleedξ˜ƒbrakes
Pulsatingξ˜ƒbrakesξ˜ƒ Pulsatingξ˜ƒbrakeξ˜ƒlever Warpedξ˜ƒrotorξ˜ƒdisk Pulsations;ξ˜ƒlongerξ˜ƒ
stoppingξ˜ƒdistanceξ˜ƒ
Measureξ˜ƒdiskξ˜ƒ
runout,ξ˜ƒreplaceξ˜ƒdiskξ˜ƒ
rotorξ˜ƒ
ξ˜ƒ
Powerξ˜ƒTransmissionξ˜ƒ
ξ˜ƒξ˜ƒ
Theξ˜ƒTT250ξ˜ƒusesξ˜ƒaξ˜ƒmanually‐operatedξ˜ƒwetξ˜ƒclutchξ˜ƒandξ˜ƒaξ˜ƒchainξ˜ƒdriveξ˜ƒsystem.ξ˜ƒ
ξ˜ƒ
Chainξ˜ƒDriveξ˜ƒSystemξ˜ƒ
ξ˜ƒ
Thisξ˜ƒsystemξ˜ƒconsistsξ˜ƒofξ˜ƒtheξ˜ƒclutch,ξ˜ƒtheξ˜ƒcountershaftξ˜ƒsprocket,ξ˜ƒtheξ˜ƒrearξ˜ƒsprocket,ξ˜ƒtheξ˜ƒrearξ˜ƒwheel,ξ˜ƒandξ˜ƒtheξ˜ƒ
driveξ˜ƒchain.ξ˜ƒ
ξ˜ƒ
Chainξ˜ƒLubricationξ˜ƒ
ξ˜ƒ
Theξ˜ƒdriveξ˜ƒchainξ˜ƒshouldξ˜ƒbeξ˜ƒlubricatedξ˜ƒapproximatelyξ˜ƒeveryξ˜ƒ500ξ˜ƒmilesξ˜ƒ
orξ˜ƒmoreξ˜ƒoftenξ˜ƒifξ˜ƒridingξ˜ƒinξ˜ƒrainyξ˜ƒorξ˜ƒ
dustyξ˜ƒconditions.ξ˜ƒξ˜ƒξ˜ƒUseξ˜ƒonlyξ˜ƒaξ˜ƒqualityξ˜ƒwax‐basedξ˜ƒorξ˜ƒpetroleumξ˜ƒbasedξ˜ƒmotorcycleξ˜ƒchainξ˜ƒlubricant.ξ˜ƒξ˜ƒRideξ˜ƒ
theξ˜ƒmotorcycleξ˜ƒforξ˜ƒatξ˜ƒleastξ˜ƒ15ξ˜ƒminutesξ˜ƒtoξ˜ƒwarmξ˜ƒtheξ˜ƒchain,ξ˜ƒand ξ˜ƒapplyξ˜ƒtheξ˜ƒlubricantξ˜ƒimmediatelyξ˜ƒafterξ˜ƒ
stopping.ξ˜ƒξ˜ƒWarning!ξ˜ƒTakeξ˜ƒcareξ˜ƒnotξ˜ƒtoξ˜ƒsprayξ˜ƒlubricantξ˜ƒontoξ˜ƒtheξ˜ƒtireξ˜ƒorξ˜ƒtheξ˜ƒrearξ˜ƒbrake.ξ˜ƒξ˜ƒξ˜ƒDoξ˜ƒnotξ˜ƒuseξ˜ƒtheξ˜ƒ
motorcycleξ˜ƒforξ˜ƒtheξ˜ƒnextξ˜ƒ15ξ˜ƒminutesξ˜ƒtoξ˜ƒallowξ˜ƒtheξ˜ƒlubricantξ˜ƒtoξ˜ƒseepξ˜ƒintoξ˜ƒtheξ˜ƒchain.ξ˜ƒ
ξ˜ƒ
Chainξ˜ƒAdjustmentξ˜ƒ
ξ˜ƒ
Thisξ˜ƒsectionξ˜ƒofξ˜ƒtheξ˜ƒOwner’sξ˜ƒandξ˜ƒServiceξ˜ƒManualξ˜ƒaddressesξ˜ƒadjustingξ˜ƒtheξ˜ƒTT250ξ˜ƒmotorcycl e’sξ˜ƒchainξ˜ƒ
andξ˜ƒ
aligningξ˜ƒtheξ˜ƒrearξ˜ƒwheel.ξ˜ƒξ˜ƒYouξ˜ƒwillξ˜ƒneedξ˜ƒ13mm,ξ˜ƒ18mm,ξ˜ƒandξ˜ƒ19mmξ˜ƒwrenches,ξ˜ƒandξ˜ƒaξ˜ƒscrewdriverξ˜ƒforξ˜ƒthisξ˜ƒ
maintenanceξ˜ƒactivity.ξ˜ƒ
ξ˜ƒ
Youξ˜ƒdon’tξ˜ƒhaveξ˜ƒtoξ˜ƒgetξ˜ƒtheξ˜ƒrearξ˜ƒwheelξ˜ƒoffξ˜ƒtheξ˜ƒgroundξ˜ƒtoξ˜ƒadjustξ˜ƒtheξ˜ƒTT250’sξ˜ƒchain.ξ˜ƒξ˜ƒξ˜ƒξ˜ƒ
ξ˜ƒ

Table of Contents

Related product manuals