CSC TT250 - Chain Drive Troubleshooting; Clutch Maintenance; Clutch Cable Installation and Adjustment

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
30
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Pleasecallusat9094450900toorderreplacementchainsandsprockets.
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ChainDriveTroubleshooting
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Troubleshootingandmaintenanceactivitiesforthechaindrivesystemaresummarizedinthetable
below.
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ChainDriveTroubleshootingandMaintenance
Item Symptom Cause VehicleEffect MaintenanceAction
Rear
sprocket
E
x
cessivewear Inadequatelubrication,
misalignedrearwheel,
incorrectchain
adjustment
Chainskipping,chain
breakage
Replacechainand
bothsprockets
Counter
shaft
sprocket
Excessivewear Inadequatelubrication,
misalignedrearwheel,
incorrectchain
adjustment
Chainskipping,chain
breakage
Replacechainand
bothsprockets
Drivechain Excessivewear Inadequatelubrication,
misalignedrearwheel,
incorrectchain
adjustment
Chainskipping,chain
breakage
Replacechainand
bothsprockets
Excessive
tightness
Inadequatelubrication,
misalignedrearwheel,
incorrectchain
adjustment
Chainbreakage,lossof
power,stiffrear
suspension
Adjustchain
Excessive
looseness
Improperadjustmentof
chain’stension
Chainskippingon
sprocket,excessivechain
slap
Adjustchain
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ClutchMaintenance
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ThissectionoftheTT250Owner’sandServiceManualaddressesclutchcablei nstallation, clutch
adjustment,andclutchreplacement.
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ClutchCableInstallationandAdjustment
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Routethecablefromthehandlebar(withoutattachingityet)
totheengine.Notethatthereisaloopweldedontheleft
frontframe
downtubethroughwhichyoushouldroutethe
clutchcable.