CSC TT250 - Parts Inspection; Maintenance Adjustments; Recommended Tools; Adjustment Specifications

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
17
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PartsInspection
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Partsshouldbeinspectedaftertheyarecleaned.Thepurposeofinspectionistocheckifthepartsneed
toberepairedorreplaced.
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MaintenanceAdjustments
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TheTT250motorcyclerequiresadjustmentsinthefollowingareas:
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 Theclutchmustbeadjustedaccordingtothemaintenanceinstructionsincluded
inthismanual.
Themainadjustmentfeatureistheclutchleverfreetravel(¼to½inch),andtheclutchcable
adjustingmechanism.ThisServiceManualpresentstheprocedureforclutchadjustment.
 Thethrottlecableadjustmentisperformedatthethrottle.Thethrottleshouldhave2to5
degrees
offreerotation.ThisadjustmentispresentedinthisServiceManual.
 Thedrivechainisadjustedbypositioningandaligningtherearwh eel.Thedrivechainshould
have3/5inchoffreeplay.ThedrivechainadjustmentprocedureisexplainedinthisService
Manual.
 Thevalvesshouldbeadjusted
toagapof0.04mmto0.08mm.ThisServiceManualpresents
theprocedureforadjustingthemotorcycle’svalve.
 Tirepressureshouldbemaintainedat32psiforthefrontandreartiresforthereartire.
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RecommendedTools
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TheCSCTT250motorcycleincludesabasictoolkitthatis
storedundertherearseat.Thesetoolsare
suitableforemergencyrepairsonly.CSCsellscustomtoolkitswithprofessionalgradetools;please
contactusat9094450900toordertools.
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AdjustmentSpecifications
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Item AdjustmentLimits
Clutchleverfreeplay(attip) ¼to½inch
Throttlefreetravel 2‐5degrees
Drivechain 3/5inch
Valvegap(atTDC) 0.04to0.08mm
Tirepressure(front/rear) 32psi
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