TT250Owner’sandServiceManual
www.CSCMotorcycles.com
1
Contents
Foreword.......................................................................................................................................................4
CautionandWarningSymbols......................................................................................................................4
Section1:Owner’sManual..........................................................................................................................5
GeneralMotorcycleSafetyGuidance...........................................................................................................5
InspectionsBeforeRiding.............................................................................................................................6
MotorcycleSpecifications .............................................................................................................................6
MotorcycleDescription.................................................................................................................................8
Controls.........................................................................................................................................................9
IgnitionLockandForkLock...........................................................................................................................9
Instruments...................................................................................................................................................9
Leftand
RightHandlebarSwitchgear.........................................................................................................10
Fuel,FuelTank,FillerCap,andPetcock......................................................................................................10
Choke..........................................................................................................................................................11
HelmetLock................................................................................................................................................11
AdjustableFrontandRearSuspension .......................................................................................................12
LoadLimits..................................................................................................................................................12
ToolKit........................................................................................................................................................13
EngineBreak‐InProcedure.........................................................................................................................13
StartingtheMotorcycle..............................................................................................................................13
Operating
theMotorcycle...........................................................................................................................14
CleaningtheMotorcycle.............................................................................................................................14
StoringtheMotorcycle...............................................................................................................................15
Section2:ServiceManual.........................................................................................................................16
MaintenanceCautionsandWarnings.........................................................................................................16
ComponentCleaning...................................................................................................................................16
PartsInspection..........................................................................................................................................17
MaintenanceAdjustments..........................................................................................................................17
RecommendedTools..................................................................................................................................17
AdjustmentSpecifications..........................................................................................................................17
MotorcycleMaintenanceSchedul e............................................................................................................
18
TorqueValues.............................................................................................................................................18
Unpacking...................................................................................................................................................19
Inspection....................................................................................................................................................19
FrameandBody..........................................................................................................................................19
Brakes..........................................................................................................................................................20
MasterCylinderLocations..........................................................................................................................20
FrontBrakePadInspectionandReplacement............................................................................................21
RearBrakePadInspectionandReplacement.............................................................................................23
FrontandRearBrakeRotorInspection......................................................................................................24
FlushingandReplacingtheBrakeFluid......................................................................................................25
BleedingtheBrakes....................................................................................................................................25
BrakeTroubleshooting................................................................................................................................26
PowerTransmission....................................................................................................................................26