CSC TT250 - Replacing Fork Seals and Bushings

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
48
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Caution!Donotoverfilltheforks,oryoumayblowouttheforkseals.
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Fullyscrewintheforkcaps.Tightentheupperforkpinchbolts.Reinstalltheforkshrouds.Reconnect
thespeedometerdrivecabletothespeedometerdrive.Reinstallthefrontwheel.
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ReplacingForkSealsandBushings
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Ifa
forksealleaksbecauseitwasdamagedbygritorsomeotherattributablecause,youneedtoreplace
onlytheleakingseal.Iftheseal(s)leakduetoage‐induceddegradation,youshouldtoreplacetheseals
onbothforklegs.
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Removetheaffectedforkleg(s)asdescribedinthe
precedingsection.
Removethedustsealusingalighttouch.Useafine
bladedscrewdriver(orsomethingsimilar)andgentlytapthe
dustsealawayfromtheforkuppertube.Workgently
aroundtheperipheryofthedustseal.
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Caution!Takecarenottogougetheforkordamagethedust
seal.
Workgentlyaroundtheperipheryofthedustseal.
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Caution!Takecarenottogougetheforkordamagethedust
seal.
Theforksealissecuredwithaclip,asshownbythered
arrow.