CSC TT250 - Unpacking; Inspection; Frame and Body

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
19
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Unpacking
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Whenthemotorcycleisdelivered,checktheconditionofthedeliveredcrate.Ifthereareany
anomalies,stopandcallCSCat9094450900.ChecktheVINnumbersontheexteriorofthecrate.
Comparethesenumberstothedocumentationdeliveredtoyoupriortothemotorcycle’sarrival.If
the
numbersdon’tmatch,stopandcallCSCat9094450900.
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Inspection
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Performthefollowinginspectionswhenservicingthemotorcycle.
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 Checktoconfirmallfastenersareproperlytightenedandallcomponentsareinstalledcorrectly
andinanoperationalstate.
 Swingthehandlebarsfromsidetosideto
makesuremotionisuninhibited.
 CheckchaintensionandrearwheelalignmentinaccordancewiththerequirementsofService
Manual.
 Inserttheignitionkeyandturniton.
 Checkhornfunction,turnsignals,headlighthig h andlowbeam,brakelightsforfrontandrear
brakeactivation,and
instrumentpanelreadout.
 Checkoillevelandtirepressure.
 Confirmthemotorcycleisinneutral.
 Placetheclutchin,closethechoke,andstartmotorcycle.Allowenginetowarm.
 Checkbrakeandsuspensionfunction.
 Testridemotorcycletoconfirmoperability.
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Detailedinspectionchecklistsareincluded
inAppendixAofthisSe rviceManual.
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FrameandBody
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Theframeandbodysubsystemincludesthemotorcycle’ssteelframe,theseat,thebodypanels,the
sidestand,thefootpegs,thetoolkit,andthefenders.
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Thetoolkitisstoredinacontainerontheleftsideofthemotorcycle.
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Theseatisheldinplacebytwobolts.Therearseatcanberemovedtoprovideaccesstothebattery .
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Frameandbodymaintenanceandtroubleshootingguidelinesaresummarizedbelow.
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FrameandBodyMaintenanceandTroubleshooting
Item Cause Symptom VehicleEffect MaintenanceAction
Frame Frameishitorfalls
over
Frameiscurvedor
deformed
Drift Correctorreplacethe
frame
Frameishitorfalls
over
Frameiscrackedor
fractured
Motorcyclecannotdrive Weldorreplacethe
frame
Frameisimpacted
andshockedbyroad
Framewelding
detachment
Shakeordrift Weldtheframe