CSC TT250 - Suspension

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
41
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Inspecttheoilviewingport.Ifanyexternalleakageis
evident,replacetheoilviewingportseal.
Theoilviewingportcanbepushedoutfromtheinsideofthe
enginecover.
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Beforeinstallingthenewclutchplates,soaktheminmotorcycleoilfor24hours.Caution!Ifyoudon’t
soaktheclutchplatespriortoinstallation,youmayruinthenewclutch.
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Assemblyisthereverseofdisassembly.Useanewenginecovergasket.Torquetheclutchderbybolts
to5ft
‐lbs.Torquetheenginecoverboltsto15ft‐lbs.Torquethekickstartleverboltto35ft‐
lbs.Torquethecentrifugaloilcleanercastellatednutto60ft‐lbs.Afterinstallingallcomponents, adjust
theclutchasexplaine dintheTT250ClutchAdjustmentsectionofthismanual.
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Clutch
Troubleshooting
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Item Symptom Cause VehicleEffect MaintenanceAction
Clutchcable Breaks Wear,improper
adjustment,
inadequate
lubrication
Clutchwillnotdisengage Replaceclutchcable
Clutchcable Sticksorgrabs Wear,improper
adjustment,
inadequate
lubrication
Difficultclutchoperation Lubricateorreplace
clutchcable
Clutch Slips Incorrectengineoil,
wornclutchplates,
improperclutch
adjustment
Lossofpower
transmission,engineover
revving
Adjustclutch,check
engineoil,replace
clutchplates
Clutchlever Toolittleortoomuch
playatclutchlever
Incorrectclutch
adjustment,worn
clutchplates
Clutchengagesearly,or
clutchslips
Adjustclutch
Difficult
shifting
Transmissiondoes
notshiftsmoothly
Incorrectclutch
adjustment
Difficultshifting Adjustclutch