CSC TT250 - Front and Rear Brake Rotor Inspection

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
24
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Completelyremovethecaliper’stwo5mmAllenpins,and
removethetwobrake pads.
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Notethatunlikethefrontbrake,therearbrake’scalipersare
different.Theonewiththeextensiononitgoesonthe
insideoftherotor(thesideclosesttothespokes).
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Whenthepadsare
wornoneithersidesuchthatthewearindicatorsarenolongervisible,replacethe
padswithnewpads.Wekeeptheseinstock,socallusat9094450900ifyouneedtoordera
pair.Notethatitisnormalforthefrontbrakepadstowear
muchmorequicklythantherearbrake
pads.
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Assemblyisthereverseofdisassembly.Pushthecaliperpistonsallthewayintothecaliper.Installnew
rearbrakepads,installthetw o5mmAllenpins,placethecaliperovertherotor,andinstallthetwo
calipermountingbolts.The5mm
Allenpinsshouldbetorquedto3to5ft‐lbs.Thecalipermounting
boltsshouldbetorquedto15to18ft‐lbs.
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FrontandRearBrakeRotorInspection
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Boththefrontbrakeandrearbrakerotorsare4mmthick
whennew.Ifeitherrotorthicknessdropsbelow3mm,
the
rotorshouldbereplaced.
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ThefrontandrearbrakerotorsareeachretainedbyAllenheadbolts thattakea6mmdrive.These
shouldbetorquedto22ft‐lbs.Takecarewhenremovingtheseforthefirsttime;theyareLoctitedin
placeatthefactoryandit
iseasytostriptheAllendrivesocket(werecommendheatingtheheadofthe
boltfirsttosoftentheadhesive).Wekeepreplacementrotorsinstock;ifyouneedanewrotorplease
callusat9094450900.