CSC TT250 - Clutch Replacement

TT250Owner’s andServiceManual
www.CSCMotorcycles.com
32
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Afterdoingtheabove,positionthehandlebar clutchlever
adjustorsothattheadjustorisinthemiddleofthe
adjustmentrange.Notethattherewillstillbeconsiderable
slackintheclutchcableatthispoint.
Next,adjustthecableslackwiththeengine‐mounted
adjustors.Usetheadjustorsshown
here.Adjusttheseso
thatthereisapproximately3mmofslackonthehandlebar
clutchlever.
Lockalloftheadjustornuts(ontheengineandonthehandlebarclutchleveradjustor).Pulltherubber
adjustorhoodovertheadjustorsatthehandlebarclutchlever.Allfutureclutchadjustmentsshould
be
madewiththehandlebarclutchleveradjustors.Youshouldnotlubricatetheclutchcable;ithasa
Teflo nsheathandisself‐lubricating.
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ClutchReplacement
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Ifyouchangeyouroilregularly,ifyouusetherightkindofoil,andifyoudon’tabuseyourbike,your
clutchwill
lastalongtime.Ifyouabuseyourclutchitwillwearprematurely.Iftheclutchisgrabbyorif
itslipsandyoucan’tfixitbychangingtheoilorbyadjustingtheclutch,youneedanewclutch.
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Draintheengineoil.SeetheOilChangesection
ofthe
ServiceManu alforinstructiononhowtodothis.Disconnect
therearbrakeleverfromtherearmastercylinderby
removingthecotterpinandpullingtheshaftout.Thiswill
allowrotatingtherearbrakeleveroutofthewaytoallow
removingtherightenginecase.