SuperSigma2 QRM PMS – V01.02.02 17-1-2020 Page 3 (58) ©2019 DMC GmbH Herten Germany
CONTENTS
1 DMC PHILOSOPHY – INTRODUCTION ..................................................................................................................... 5
2 SUPERSIGMA2 VARIANTS ...................................................................................................................................... 6
3 CONTROLLER FEATURES ......................................................................................................................................... 7
4 TECHNICAL SPECIFICATIONS ................................................................................................................................... 8
4.1 ELECTRICAL .............................................................................................................................................................. 8
4.1.1 Voltage specifications: ..................................................................................................................................... 8
4.1.2 Current specifications: ..................................................................................................................................... 8
4.2 ENVIRONMENTAL ...................................................................................................................................................... 8
4.3 MECHANICAL ........................................................................................................................................................... 9
5 INSTALLATION INSTRUCTIONS ............................................................................................................................. 10
5.1 SAFETY .................................................................................................................................................................. 10
5.2 MECHANICAL INSTALLATION AND COOLING .................................................................................................................. 10
5.3 POWER WIRING ...................................................................................................................................................... 10
5.4 LIGHT WIRING ......................................................................................................................................................... 10
5.5 SPEED SENSOR CABLING ............................................................................................................................................ 10
5.6 CONTACTORS ......................................................................................................................................................... 11
5.7 FLASHING NEW SOFTWARE ........................................................................................................................................ 11
5.8 POWER UP DELAY ................................................................................................................................................... 11
6 EMC GUIDELINES .................................................................................................................................................. 12
6.1 POWER CABLES ....................................................................................................................................................... 12
6.2 SIGNAL CABLES ....................................................................................................................................................... 12
6.3 CONTROLLER .......................................................................................................................................................... 12
7 CALIBRATOR ........................................................................................................................................................ 13
7.1 THE CALIBRATOR ..................................................................................................................................................... 13
7.2 CALIBRATOR MAP .................................................................................................................................................... 14
7.3 DMC PC PROGRAMMER .......................................................................................................................................... 14
8 DASHBOARD DISPLAY .......................................................................................................................................... 15
8.1 GENERAL INFORMATION ........................................................................................................................................... 15
8.2 DISPLAY SETUP MENU .............................................................................................................................................. 15
8.3 DISPLAY FEATURES SETUP ......................................................................................................................................... 16
8.4 DISPLAY ICONS ....................................................................................................................................................... 17
9 PARAMETERS ....................................................................................................................................................... 18
9.1 MENU 1 “ADJUSTMENT” .......................................................................................................................................... 18
9.2 MENU 1 “TRACTION ADJUSTMENTS” .......................................................................................................................... 18
9.2.1 Neutral braking setup options ....................................................................................................................... 20
9.2.2 Neutral braking setup in speed control mode (control mode 0) .................................................................... 20
9.2.3 Neutral braking setup in torque control mode (control mode 1) ................................................................... 20
9.2.4 Neutral braking setup in torque control mode (control mode 2) ................................................................... 20
9.2.5 Hill Hold .......................................................................................................................................................... 20
9.3 MENU 1 “PUMP ADJUSTMENTS” ............................................................................................................................... 21
9.4 MENU 2 “STATUS”.................................................................................................................................................. 22
9.4.1 Status tables................................................................................................................................................... 23
M2-3 BDI States table .............................................................................................................................................. 23
M2-6 Drive and brake status table .......................................................................................................................... 23
M2-7 Speed limits table ........................................................................................................................................... 23
M2-8 Torque limits table ......................................................................................................................................... 23
M2-9 Motor limits table .......................................................................................................................................... 23
9.5 MENU 3 “CONTROLLER SETUP” ................................................................................................................................. 24