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DP Megacontrol Series User Manual

DP Megacontrol Series
72 pages
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Control units
Installation and operating instructions
Series: Megacontrol
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DP Megacontrol Series Specifications

General IconGeneral
BrandDP
ModelMegacontrol Series
CategoryControl Unit
LanguageEnglish

Summary

Control Unit Overview

Installation and Operating Instructions

Guide for installing and operating the control unit.

Series Identification

Specifies the product series as Megacontrol.

Introduction and Safety Information

Preface and Document Purpose

Explains the manual's importance for reliable and efficient operation.

Icons and Symbols Guide

Defines icons and symbols used throughout the manual for hazard and instruction identification.

Identification, Service, and Support

Product Identification and Support Contacts

Details how to identify the system and provides contact info for service.

Supplementary Documentation

Lists additional documentation available for the Megacontrol system.

Warranty Terms and Conditions

Warranty Validity and Limitations

Outlines conditions under which the product warranty is valid or invalid.

Safety and Environmental Considerations

General Safety Guidelines

Provides essential safety instructions for product operation and installation.

Environmental Protection Measures

Details remarks and instructions regarding environmental responsibility.

Product Introduction and Specifications

General Product Information

Provides general details about the control unit and its intended use.

Intended Use and Working Range

Defines the product's intended application and operational environmental limits.

WSD-Sensor Specifications (Optional)

Details the working range and specifications for the optional WSD-Sensor.

Product Functionality and Configuration

Standard and Custom Operation Modes

Describes standard operation, custom settings, and pump operating hours.

Optional Sensor Functionality

Explains the functioning of WSD-Sensors and temperature sensors.

Test Run Procedure

Details the automatic test run procedure to prevent pump stagnation.

Transport and Storage Guidelines

Proper Handling and Storage

Provides instructions for transporting and storing the control unit safely.

Installation Procedures

Mechanical and Electrical Installation

Covers mechanical mounting and electrical connections for the unit.

RS485 Termination and VFD Settings

Details RS485 bus termination and parameter settings for frequency converters.

Contactor Usage and Commissioning

Guidance on using contactors and the commissioning process for the control unit.

Operation and Control Panel Interface

Control Panel (HMI) Overview

Describes the components of the Megacontrol's Human Machine Interface (HMI).

Keypad Functions and Navigation

Explains the function keys, navigation keys, and traffic light indicators.

Display Information and Access Levels

Display Content and Navigation

Details the information displayed and how to navigate parameters.

Access Level Management

Describes user access levels for parameter configuration and security.

Parameter Navigation and Manual Pump Control

Parameter Navigation and Modification

Guides on finding and changing parameters using the navigation path.

Manual Pump Operation

Explains how to manually control pump operations and select modes.

Pump Operation and Fault Management

Automatic Pump Operation and Fault Retrieval

Details returning to automatic operation and retrieving fault information.

Fault Reset Procedures

Explains how to reset system faults and view fault history.

Hydro-Unit Configuration Options

Hydro-Unit MC Series Configuration

Details specific parameter settings for Hydro-Unit MC, MC++, MCJ, MCF, MCMF.

Hydro-Unit PumpDrive 2 Eco Configuration

Details specific parameter settings for the Hydro-Unit PumpDrive 2 Eco.

Hydro-Unit Level Control Configuration

Parameters for Receiver Tank Level Control

Parameters for receiver tank level control, including supply valve settings.

Parameter Explanations and Setpoints

Pressure Setpoint and Delta P Correction

Explains pressure setpoints, bandwidth, and Delta P correction functions.

Delta P Correction and Special I/O

Delta P Correction Details

Details Delta P- correction and configurations for special inputs/outputs.

Definable Input Configuration

Configuration of Definable Digital Inputs

Explains configuration options for definable digital inputs.

Definable Output Configuration

Configuration of Definable Digital Outputs

Explains configuration options for definable digital outputs.

Output Functions and Pump Changeover

Various Output Functions and Pump Changeover

Details various output functions and pump changeover parameters.

Bypass Valve and Rainwater Recovery

Bypass Valve Operation and Rainwater Setup

Covers bypass valve operation, PT 1000, and rainwater recovery unit setup.

Rainwater System Settings

Rainwater Pump Operation and Pressure Settings

Details parameters for rainwater pump operation and pressure settings.

Delta P Correction and Special I/O (cont.)

Delta P Correction and Special I/O Details

Further Delta P correction explanations and special input/output configurations.

Parameter List Navigation

Parameter Access Levels and Operation List

Overview of parameter access levels and the operation parameter list.

Pump Operation and Rainwater Pump Parameters

Pump Operation Modes and Rainwater Settings

Details parameters for pump operating modes, load, and rainwater pump functions.

Time, Statistics, and Debugging Parameters

System Time, Statistics, and Debugging

Covers system time, statistics, debugging, and internal error parameters.

Diagnosis and HMI Settings

System Diagnosis and HMI Configuration

Details parameters for system diagnosis, HMI configuration, language, and backlight.

HMI, Fieldbus, and Login Management

HMI, Fieldbus, and User Login

Covers HMI settings, LCD contrast, Fieldbus types, and user login procedures.

Parameter Management and Factory Resets

Parameter Saving, Loading, and Resets

Details saving/loading parameters, factory resets, and pump operating hour management.

System and Inlet Parameter Settings

System Settings and Inlet Parameters

Details system settings, inlet parameters, sensor readings, and damping time.

Level Control and Water Supply Configuration

Receiver Tank Level Control and Water Supply

Parameters for receiver tank level control and water supply valve settings.

Inlet Management and Rainwater System Settings

Inlet Management and Rainwater Settings

Covers inlet management, automatic setpoint reduction, and rainwater inlet settings.

Discharge Parameters and VFD Configuration

Discharge Parameters and VFD Configuration

Details discharge parameters, pressure sensor readings, and variable frequency drive configurations.

VFD Control and Motor Parameter Settings

VFD Control and Motor Parameters

Covers VFD ramp settings, frequency, motor parameters, and digital input functions.

MPO and Variable Frequency Control Settings

MPO Settings and VFD Control Parameters

Details MPO settings, load profiles, and variable frequency control parameters.

Motor Data and Pressure Setpoint Configuration

Motor Data and Pressure Setpoint Configuration

Covers rated motor data, pump parameters, and pressure setpoint configurations.

Pressure Alarms and Timer Settings

Pressure Alarm and Timer Configuration

Details pressure alarm settings and timer configurations for pump operation.

Time, Date, and Check Run Settings

Time, Date, and Check Run Configuration

Covers time/date settings, check run modes, intervals, and durations.

Setpoint Adaptation and Level Control Timing

Setpoint Adaptation and Level Timing

Details adaptation modes for setpoints and level control based on date and month.

Maintenance and Definable I/O Configuration

Maintenance and Definable I/O Settings

Covers maintenance intervals and configuration of definable inputs.

Definable Output Configuration and Functions

Definable Output Configuration

Explains the configuration of definable digital outputs and their associated functions.

Analog Output and Message Settings

Analog Output and System Message Settings

Details analog output configurations and system message settings.

Fault Classification and Root Menu Configuration

Fault Classification and Root Menu

Classifies faults, manages fault status, and configures root menu elements.

Energy Saving and FC Failure Behavior

Energy Saving Modes and FC Failure

Covers energy saving modes, power down speeds, and FC failure handling.

Information and Device Details

General Information and Device Identification

Provides general information, device details, serial numbers, and HMI versions.

Quick Menu and Threshold Configuration

Quick Menu and Threshold Settings

Details parameters accessible via the quick menu, including PIN and threshold settings.

Level Control and VFD Parameter Details

Level Control and VFD Parameters

Covers level control parameters, VFD ramp settings, and system pressure configurations.

Pump Timing and Alarm Delay Settings

Pump Timing and Alarm Delays

Details pump run time settings, delays, and alarm configuration.

Failure Messages and Troubleshooting

Megacontrol Failure Messages

Lists and explains Megacontrol failure messages and their outputs.

Failure Message Explanations and Resets

Failure Message Details and Reset Procedures

Continues listing failure messages and explains alarm reset conditions.

Danfoss VFD Error Codes

VLT 2800 Error Code Reference

Lists and explains error codes for the VLT 2800 frequency drive.

VLT FC200 and Microdrive FC 51 Error Codes

VLT FC200 and Microdrive FC 51 Error Codes

Lists and explains error codes for VLT FC200 and Microdrive FC 51 drives.

Microdrive FC 51 Error Code Details

Microdrive FC 51 Error Codes (Continued)

Continues listing error codes for the VLT Microdrive FC 51.

Technical Specifications and Physical Dimensions

Megacontrol Technical Specifications

Provides detailed technical specifications for the Megacontrol unit.

Megacontrol Physical Dimensions and Mounting

Shows physical dimensions and mounting details of the Megacontrol unit.

Built-in Diagram and Electrical Connection Notes

Built-in Diagram of Components

Illustrates the internal layout and components of the Megacontrol unit.

Electrical Connection Guidelines

Provides important notes regarding electrical connections and bus termination.

Megacontrol Connection Layout Diagram

Megacontrol Connection Layout

Diagram showing the layout of connections for the Megacontrol unit.

Electrical Connections Mapping Table

Electrical Connections Table

Detailed table mapping connection codes to functions and terminals.

EC Declaration of Conformity

Standards Compliance and Manufacturer Declaration

Declaration of conformity with relevant EU directives and standards.