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Service Manual for Flexible Batch Broiler Units
TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................5
INSTALLATION ...............................................................................................................................5
OPERATION ...................................................................................................................................5
CLEANING .....................................................................................................................................5
SPECIFICATIONS ................................................................................................................................6
MODEL NUMBER KEY ..................................................................................................................6
TOOLS............................................................................................................................................6
REMOVAL AND REPLACEMENT OF COMPONENTS .......................................................................7
COVERS AND PANELS .................................................................................................................7
Fuse Access Panel ...................................................................................................................7
Element Connection Access Panel ...........................................................................................7
Electrical Access Panel .............................................................................................................7
Product Pan Shelf .....................................................................................................................8
Discharge Hood ........................................................................................................................8
Discharge Chute .......................................................................................................................8
Discharge Pan ..........................................................................................................................8
Discharge Grease Pan .............................................................................................................9
Discharge Access Panel ...........................................................................................................9
Main Grease Pan ....................................................................................................................10
Grease V-Pan .........................................................................................................................10
Loader Tray .............................................................................................................................10
Conveyor Drive Motor Cover ..................................................................................................11
Top Service Panel ...................................................................................................................11
Removing the Front Panel ......................................................................................................12
Removing the Rear Panel .......................................................................................................12
Removing the Element Cover Panel .......................................................................................12
COMPONENT REMOVAL ............................................................................................................13
Conveyor Drive Motor Assembly ............................................................................................13
Conveyor Drive Chain .......................................................................................................14
Conveyor Drive Motor Sprocket ........................................................................................14
Conveyor Drive Motor Capacitor ......................................................................................15
Cook Chamber Temperature Probe ........................................................................................16
Control Board ..........................................................................................................................17
Step-Down Transformer ..........................................................................................................17
Solid-State Relays ..................................................................................................................18
Main Power Switch .................................................................................................................18
Mechanical Relays ..................................................................................................................19
Replacing Conveyor Links ......................................................................................................19
HEATING ELEMENTS..................................................................................................................20
FUSE REPLACEMENT ................................................................................................................22
ADJUSTMENTS .................................................................................................................................23
DRIVE CHAIN DEFLECTION ADJUSTMENT ..............................................................................23
CONVEYOR POSITION ADJUSTMENT ......................................................................................23
ASH SCRAPER BRACKET ADJUSTMENT .................................................................................24
LOADER DOOR SEAL BRACKET ...............................................................................................24
PRODUCT STOP BRACKET ADJUSTMENT ..............................................................................25
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