Eaton Endurant - Default Chapter; Table of Contents

© 2018 Eaton Cummins Automated Transmission Technologies. All rights reserved
Table of Contents TRSM0950
General Information
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . .1
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . .3
Serial Tag Information and Model Nomenclature . . . . .5
Service Procedures
Removal
Oil Drain Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Linear Clutch Actuator (LCA) Removal .
. . . . . . . . . . . .9
Transmission Control Module (TCM) Re
moval . . . . . .13
Transmission Removal . . . . . . . . . . . . . . . . . . . . . . . .17
Clutch Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Fluid Pressure Sensor (FPS) Removal . . . . . . . . . . . .21
Output Speed Sensor Removal . . . . . . . . . . . . . . . . . .23
Mechatronic Transmission Module (M
TM
) Removal .27
Release Bearing and Clutch Release Yoke Removal . .31
Upper Countershaft Cover Removal . . . . . . . . . . . . . .35
Input Shaft Cover Removal . . . . . . . . . . . . . . . . . . . . .37
Lower Countershaft Cover and Inertia Brake
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Output Yoke Removal . . . . . . . . . . . . . . . . . . . . . . . . .43
Rear Bearing Cover Removal . . . . . . . . . . . . . . . . . . .45
Harness Bracket Removal . . . . . . . . . . . . . . . . . . . . . .49
Rear Housing Assembly Removal . . . . . . . . . . . . . . . .51
4-Bolt PTO Cover Removal . . . . . . . . . . . . . . . . . . . . .55
Oil Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Main Housing Removal . . . . . . . . . . . . . . . . . . . . . . . .59
8-Bolt PTO Cover Removal . . . . . . . . . . . . . . . . . . . . .65
Main Shaft and Countershaft Removal . . . . . . . . . . . .67
Disassembly/Assembly
Output Seal Assembly . . . . . . . . . . . . . . . . . . . . . . . . .75
Inertia Brake Disassembly/Assembly . . . . . . . . . . . . .77
Input Shaft Pilot Bearing Wear Sleeve
Disassembly/Assembly . . . . . . . . . . . . . . . . . . . . . . . .81
Input Shaft Cover Disassembly/Assembly . . . . . . . . . .87
Main Shaft Disassembly/Assembly . . . . . . . . . . . . . . .91
Input Shaft Disassembly/Assembly . . . . . . . . . . . . . .101
Main Housing Disassembly/Assembly . . . . . . . . . . .107
Rear Housing Assembly Disassembly/Assembly
. . .117
Clutch Housing Disassembly/Assembly . . . . . . . . . .129
Installation
Rear Bearing Cover Installation . . . . . . . . . . . . . . . . .137
Output Yoke Installation . . . . . . . . . . . . . . . . . . . . . .141
Lower Countershaft Cover
and Inertia Brake
Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Input Shaft Cover Installation . .
.
. . . . . . . . . . . . . . .147
Upper Countershaft Cover Installation . . . . . . . . . . .149
Mechatronic Transmission Module (MTM)
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
Fluid Pressu
re Sensor (FPS) Installation . . . . . . . . . .159
Output Speed Sensor Installation . . . . . . . . . . . . . . .161
Linear Clutch Actuator (LCA) Installation . . . . . . . . .165
Release Bearing and Clutch Release Yoke
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Transmission Control Module (TCM) Installation
. . .169
Main Shaft and Countershaft Installation . . . . . . . . .173
Main Housing Installation . . . . . . . . . . . . . . . . . . . . .185
8-Bolt PTO Cover Installation . . . . . . . . . . . . . . . . . .191
Oil Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . .193
Rear Housing Installation . . . . . . . . . . . . . . . . . . . . .197
4-Bolt PTO Cover Installation . . . . . . . . . . . . . . . . . .201
Harness Bracket Installation . . . . . . . . . . . . . . . . . . .203
Clutch Installation . . . . . . . . . . .
. . . . . . . . . . . . . . . .205
Transmission Installation . . . . . . . . . . . . . . . . . . . . .211
Oil Fill Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
Appendix
Oil Level Inspection Procedure . . . . . . . . . . . . . . . . .217
Manu
ally Vent Linear Clutch Actuator (LCA) . . . . . . .219
Input Shaft Disassembly/Assembly using
Input Shaft Press (RR1085TR) . . . . . . . . . . . . . . . . .221
Lubrication Specifications . . . . . . . . . . . . . . . . . . . . .229
Oil Leak Inspection Process . . . . . . . . . . . . . . . . . . .231
Inspection Precautions . . . . . . . . . . . . . . . . . . . . . . .233
Torque Specifications . . . . . . . . . . . . . . . . . . . . .235
Handling, Inspection and Cleaning of Parts . . . . . . .237
Recycling Parts and Oil . . . . . . . . . . . . . . . . . . . . . . .239
Roadranger Specialty Tools . . . . . . . . . . . . . . . . . . .241
Change Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243