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Eaton Endurant Service Manual

Eaton Endurant
248 pages
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Service Manual
Endurant
12-Speed
Automated Transmission
TRSM0950 EN-US
March 2019

Table of Contents

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Eaton Endurant Specifications

General IconGeneral
BrandEaton
ModelEndurant
CategoryMicrophone system
LanguageEnglish

Summary

General Information

Warnings and Cautions

Details alert symbols, signal words, and safety statements for hazard identification.

How to Use This Manual

Explains the manual's structure and guidance on locating information effectively.

Serial Tag Information and Model Nomenclature

Explains how to identify transmission model and serial numbers from the tag.

Service Procedures - Removal

Oil Drain Procedure

Step-by-step instructions for draining transmission oil safely and properly.

Linear Clutch Actuator (LCA) Removal

Procedure for removing the Linear Clutch Actuator from the transmission.

Transmission Control Module (TCM) Removal

Steps to safely remove the Transmission Control Module (TCM).

Transmission Removal

Instructions for the complete removal of the transmission from the vehicle.

Clutch Removal

Procedure for removing the clutch assembly from the transmission.

Fluid Pressure Sensor (FPS) Removal

Steps to remove the Fluid Pressure Sensor (FPS).

Output Speed Sensor Removal

Procedure for removing the output speed sensor.

Mechatronic Transmission Module (MTM) Removal

Steps to safely remove the Mechatronic Transmission Module (MTM).

Release Bearing and Clutch Release Yoke Removal

Instructions for removing the release bearing and clutch release yoke.

Upper Countershaft Cover Removal

Procedure to remove the upper countershaft cover.

Input Shaft Cover Removal

Steps to remove the input shaft cover.

Lower Countershaft Cover and Inertia Brake Removal

Procedure to remove the lower countershaft cover and inertia brake.

Output Yoke Removal

Steps to remove the output yoke.

Rear Bearing Cover Removal

Procedure to remove the rear bearing cover.

Harness Bracket Removal

Steps to remove the harness bracket.

Rear Housing Assembly Removal

Procedure to remove the rear housing assembly.

4-Bolt PTO Cover Removal

Steps to remove the 4-bolt PTO cover.

Oil Pump Removal

Procedure to remove the oil pump assembly.

Main Housing Removal

Steps to remove the main housing.

8-Bolt PTO Cover Removal

Procedure to remove the 8-bolt PTO cover.

Main Shaft and Countershaft Removal

Detailed procedure for removing main and countershafts.

Disassembly/Assembly

Output Seal Assembly

Procedure for disassembling and assembling the output seal.

Inertia Brake Disassembly/Assembly

Steps for disassembling and assembling the inertia brake.

Input Shaft Pilot Bearing Wear Sleeve Disassembly/Assembly

Procedure for disassembling and assembling the input shaft pilot bearing wear sleeve.

Input Shaft Cover Disassembly/Assembly

Steps for disassembling and assembling the input shaft cover.

Main Shaft Disassembly/Assembly

Detailed procedure for disassembling and assembling the main shaft.

Input Shaft Disassembly/Assembly

Procedure for disassembling and assembling the input shaft.

Main Housing Disassembly/Assembly

Steps for disassembling and assembling the main housing.

Rear Housing Assembly Disassembly/Assembly

Procedure for disassembling and assembling the rear housing assembly.

Clutch Housing Disassembly/Assembly

Steps for disassembling and assembling the clutch housing.

Installation

Rear Bearing Cover Installation

Procedure for installing the rear bearing cover.

Output Yoke Installation

Steps to install the output yoke.

Lower Countershaft Cover and Inertia Brake Installation

Procedure for installing the lower countershaft cover and inertia brake.

Input Shaft Cover Installation

Steps to install the input shaft cover.

Upper Countershaft Cover Installation

Procedure for installing the upper countershaft cover.

Mechatronic Transmission Module (MTM) Installation

Steps to install the Mechatronic Transmission Module (MTM).

Fluid Pressure Sensor (FPS) Installation

Procedure for installing the Fluid Pressure Sensor (FPS).

Output Speed Sensor Installation

Steps to install the output speed sensor.

Linear Clutch Actuator (LCA) Installation

Procedure to install the Linear Clutch Actuator (LCA).

Release Bearing and Clutch Release Yoke Installation

Steps to install the release bearing and clutch release yoke.

Transmission Control Module (TCM) Installation

Procedure to install the Transmission Control Module (TCM).

Main Shaft and Countershaft Installation

Detailed procedure for installing main and countershafts.

Main Housing Installation

Steps to install the main housing.

8-Bolt PTO Cover Installation

Procedure to install the 8-bolt PTO cover.

Oil Pump Installation

Steps to install the oil pump assembly.

Rear Housing Installation

Procedure to install the rear housing.

4-Bolt PTO Cover Installation

Steps to install the 4-bolt PTO cover.

Harness Bracket Installation

Procedure to install the harness bracket.

Clutch Installation

Steps to install the clutch assembly.

Transmission Installation

Instructions for installing the entire transmission.

Oil Fill Procedure

Steps for filling the transmission with oil.

Appendix

Oil Level Inspection Procedure

Procedure for checking the transmission oil level.

Manually Vent Linear Clutch Actuator (LCA)

Procedure for manually venting the Linear Clutch Actuator.

Input Shaft Disassembly/Assembly using Input Shaft Press (RR1085TR)

Procedure for input shaft disassembly using a specific press.

Lubrication Specifications

Information regarding approved lubricants and their specifications.

Inspection Precautions

Guidelines for inspecting transmission parts before reassembly.

Torque Specifications

A list of torque values for various fasteners.

Handling, Inspection and Cleaning of Parts

Precautions for handling, inspecting, and cleaning transmission parts.

Recycling Parts and Oil

Guidelines for proper disposal and recycling of parts and oil.

Roadranger Specialty Tools

List of specialized tools for transmission service.

Change Log

Records of changes made to the manual over time.

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