Emerson ControlWave - Default Chapter; Table of Contents; I;O Modules; Wiring

ControlWave Instruction Manual (CI-ControlWave)
Issued Nov-2010 Contents v
Contents
Chapter 1 – Introduction 1-1
1.1 Scope of the Manual .................................................................................................................1-2
1.2 Physical Description..................................................................................................................1-2
1.3 Housings ...................................................................................................................................1-3
1.4 CPU Module..............................................................................................................................1-5
1.5 Power Supply/Sequencer Module (PSSM)...............................................................................1-7
1.6 I/O Modules...............................................................................................................................1-7
1.7 Software Tools ..........................................................................................................................1-8
Chapter 2 – Installation 2-1
2.1 Site Considerations...................................................................................................................2-1
2.1.1 Class I, Div 2 Installation Considerations......................................................................2-2
2.2 Installation Overview.................................................................................................................2-2
2.2.1 Unpacking Components................................................................................................2-3
2.2.2 Color Coding of Slot Connectors ..................................................................................2-4
2.2.3 Mounting the Housing ...................................................................................................2-4
2.2.4 Grounding the Housing .................................................................................................2-6
2.3 Power Supply/Sequencer Module (PSSM)...............................................................................2-7
2.3.1 General Information about the PSSM...........................................................................2-9
2.3.2 PSSM Installation Overview..........................................................................................2-9
2.3.3 General Wiring Guidelines ..........................................................................................2-10
2.3.4 Wiring a Bulk DC Power Supply to the PSSM............................................................2-10
2.3.5 Wiring an External Alarm or Annunciator to the Watchdog Connector and Wiring the
Redundancy Control Input (OPTIONAL)................................................................................2-15
2.4 CPU Module............................................................................................................................2-18
2.4.1 Setting DIP Switches on the CPU Module..................................................................2-19
2.4.2 Connections to RS-232 Serial Port(s).........................................................................2-22
2.4.3 Connections to RS-485 Serial Port(s) on Secondary Communication Board (SCB)..2-27
2.4.4 Connections to Ethernet Port(s) on the CPU Module.................................................2-29
2.5 Bezels......................................................................................................................................2-30
Chapter 3 – I/O Modules 3-1
3.1 Module Placement ....................................................................................................................3-3
3.2 Status LEDs ..............................................................................................................................3-4
3.3 Wiring ........................................................................................................................................3-4
3.2.1 Local Termination..........................................................................................................3-5
3.2.2 Remote Termination......................................................................................................3-6
3.2.3 Shielding and Grounding...............................................................................................3-6
3.4 Digital Input (DI) Modules..........................................................................................................3-8
3.5 Digital Output (DO) Modules...................................................................................................3-13
3.6 Analog Input (AI) Modules.......................................................................................................3-19
3.7 Analog Output (AO) Modules..................................................................................................3-24
3.8 Universal Digital Input (UDI) Modules.....................................................................................3-29
3.9 Isolated Resistance Temperature Device (RTD) Input Module ..............................................3-35
3.10 Isolated Low Level Analog Input (LLAI) Module .....................................................................3-39
Chapter 4 – Operation 4-1
4.1 Powering Up/Powering Down the ControlWave .......................................................................4-1