Emerson ControlWave - Service

ControlWave Instruction Manual (CI-ControlWave)
vi Contents Issued Nov-2010
4.2 Setting the Operating Mode (Run/Remote/Local Switch).........................................................4-1
4.3 Communicating with the ControlWave......................................................................................4-2
4.3.1 Default Comm Port Settings .........................................................................................4-2
4.3.2 Collecting Data from the ControlWave..........................................................................4-3
4.4 Creating and Downloading an Application (ControlWave Project) ...........................................4-3
4.5 Creating and Maintaining Backups ...........................................................................................4-4
4.5.1 Creating a Zipped Project File (*.ZWT) For Backup .....................................................4-5
4.5.2 Saving Flash Configuration Parameters (*.FCP)..........................................................4-6
4.5.3 Backing up Data............................................................................................................4-8
Chapter 5 – Service and Troubleshooting 5-1
5.1 Upgrading Firmware..................................................................................................................5-2
5.2 Removing or Replacing Components.......................................................................................5-5
5.2.1 Accessing Modules for Testing.....................................................................................5-5
5.2.2 Removing/Replacing the Bezel.....................................................................................5-5
5.2.3 Removing/Replacing the CPU Module .........................................................................5-6
5.2.4 Removing/Replacing the PSSM....................................................................................5-6
5.2.5 Removing/Replacing an I/O Module (Hot Swapping) ...................................................5-7
5.2.6 Removing/Replacing the Backup Battery ...................................................................5-12
5.3 General Troubleshooting Procedures.....................................................................................5-12
5.3.1 Checking LEDs ...........................................................................................................5-13
5.3.2 Checking Wiring/Signals.............................................................................................5-21
5.3.3 Port 80 Display Codes ................................................................................................5-22
5.3.4 Reset Switch ...............................................................................................................5-25
5.4 WINDIAG Diagnostic Utility.....................................................................................................5-25
5.4.1 Available Diagnostics..................................................................................................5-28
5.5 Core Updump..........................................................................................................................5-32
Appendix A – Special Instructions for Class I, Division 2 Hazardous Locations A-1
Appendix P - Redundant Power Supply Sequencer Module (RPSSM) P-1
Appendix Z – Sources for Obtaining Material Safety Data Sheets (MSDS) Z-1
Index IND-1