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Epson Stylus TX209 User Manual

Epson Stylus TX209
159 pages
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EPSON Stylus CX7300/CX7400/DX7400
NX200/TX200/TX203/TX209
SX200/SX205
EPSON Stylus CX8300/CX8400/DX8400
NX400/TX400/TX405/TX409
SX400/SX405
Color Inkjet Printer
SEMF07-001
SERVICE MANUAL
Confidential

Table of Contents

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Epson Stylus TX209 Specifications

General IconGeneral
BrandEpson
ModelStylus TX209
CategoryPrinter
LanguageEnglish

Summary

PRECAUTIONS

DANGER

Precautionary statements for severe or fatal personal injury if ignored.

WARNING

Precautionary statements for equipment damage if ignored.

About This Manual

Manual Configuration

Outlines the manual's structure, consisting of six chapters and an appendix.

Symbols Used in this Manual

Explains various symbols used in the manual for information and warnings.

CHAPTER 1 PRODUCT DESCRIPTION

1.1 Features

Details available functions, high speed, high quality, and dimensions of the printers.

1.2 Printing Specifications

Lists printer specifications including print method, resolution, control code, and paper handling.

1.2.1 Basic Specifications

Lists printer specifications including print method, resolution, control code, and paper handling.

1.2.2 Ink Cartridge

Provides product numbers for EPSON ink cartridges and storage information.

1.2.3 Print Mode

Details various print modes, resolutions, dot sizes, and borderless printing capabilities.

1.2.4 Supported Paper

Lists paper types and sizes supported by the printer across different destinations.

1.2.5 Printing Area

Shows the printable area and margin specifications for standard and borderless printing.

1.3 Scanner Specifications

Specifies the optical scanning range, resolution, and effective pixels for the scanner.

1.3.1 Scanning Range

Specifies the optical scanning range, resolution, and effective pixels for the scanner.

1.4 General Specifications

Details primary power specifications, input voltage range, current, and power consumption modes.

1.4.1 Electrical Specifications

Details primary power specifications, input voltage range, current, and power consumption modes.

1.4.2 Environmental Conditions

Outlines operating and storage conditions for temperature, humidity, shock, and vibration.

1.4.3 Durability

Specifies the total print life, printhead life, and scanner carriage movement cycles.

1.4.4 Acoustic Noise

Provides sound pressure levels for printing and scanning operations.

1.4.5 Safety Approvals (Safety standards/EMI)

Lists safety and EMI compliance standards for various regions.

1.5 Interface

Describes specifications for USB device and host ports, including compatible standards and connectors.

1.5.1 USB Interface

Describes specifications for USB device and host ports, including compatible standards and connectors.

1.5.2 Memory Card Slots

Lists supported memory card types, standards, maximum capacity, and remarks for direct printing.

1.6 Control Panel

Explains the functions of buttons and LEDs on the LCD-equipped CX8300/TX400 series control panel.

1.6.1 Operation Buttons & LEDs

Explains the functions of buttons and LEDs on the LCD-equipped CX8300/TX400 series control panel.

1.6.1 Operation Buttons & LEDs (CX7300/TX200 series)

Explains the buttons and LEDs on the CX7300/TX200 series control panel, which lacks an LCD.

1.6.2 Control Panel Functions in Each Mode

Details control panel settings and their saving/initializing timing for CX8300/TX400 series modes.

1.6.2.1 Control Panel Functions for CX8300/TX400 series

Details control panel settings and their saving/initializing timing for CX8300/TX400 series modes.

1.6.2.2 Control Panel and LED Functions for CX7300/TX200 series

Explains control panel buttons and LED functions for the CX7300/TX200 series without an LCD.

1.6.2.3 Control Panel Power Saver Mode

Explains conditions for entering and recovering from the control panel power saver mode.

1.7 Specification for Each Function

Lists supported paper types and copy modes for CX8300/TX400 and CX7300/TX200 series.

1.7.1 Stand-alone Copy Function

Lists supported paper types and copy modes for CX8300/TX400 and CX7300/TX200 series.

1.7.1.1 Supported Paper and Copy Mode

Lists supported paper types and copy modes for CX8300/TX400 and CX7300/TX200 series.

1.7.1.2 Stand-alone Copy Menu

Details the settable menu items for stand-alone copy functions on different models.

1.7.1.3 Relation Between Original and Copy

Illustrates the relationship between original document placement and copied output layout.

1.7.1.4 Copy Speed

Provides copy speed specifications for different models and modes.

1.7.2 Memory Card Direct Print Function

Lists paper types and print modes supported for memory card direct printing on different models.

1.7.2.1 Supported Paper and Print Mode

Lists paper types and print modes supported for memory card direct printing on different models.

1.7.2.2 Supported File Type and Media Type

Describes supported file systems, media formats, and file types for memory card direct printing.

1.7.2.3 Automatic Detection of Images in Memory Card

Explains how the printer automatically searches for and detects all images stored on an inserted memory card.

1.7.2.4 Specifications for Handling Image Data

Details specifications for image size, maximum number of images, valid date/time, and file sorting.

1.7.2.5 Memory Card Direct Print Menu (CX8300/TX400 series)

Lists the menus and functions available in memory card mode for CX8300/TX400 series.

1.7.2.6 Makes Prints from Index Sheet Function

Explains how to print images from an index sheet by reading markings.

1.7.2.7 Print Layout

Explains print layout options and trimming function for direct printing.

Trimming Function

Explains the trimming function for fitting images within photo frames during direct printing.

Rules on Numbering and Rotating Images

Describes how images are numbered and rotated based on photo frame layout and data orientation.

1.7.3 Camera Direct Print Function

Lists DSCs compatible with USB Direct Print and PictBridge standards.

1.7.3.1 Available DSC

Lists DSCs compatible with USB Direct Print and PictBridge standards.

1.7.3.2 Print Settings Available from DSC

Details print settings that can be made directly from a connected DSC.

1.7.3.3 General Operation Procedure

Outlines the common procedure for DSC direct printing, including printer and DSC settings.

1.7.3.4 Operating Specifications during Connecting DSC

Describes printer behavior and operations when a DSC is connected.

1.7.3.5 EXT.I/F (USB Host) Specifications for Connecting DSC

Details operations when the USB cable is connected or disconnected between the printer and DSC.

1.7.4 Reprint/Restore Photos Function (CX8300/TX400 series only)

Lists supported paper types and print modes for the photo copy function.

1.7.4.1 Supported Paper Type and Print Mode

Lists supported paper types and print modes for the photo copy function.

1.7.4.2 Reprint/Restore Photos Menu

Details the menu items for the Reprint/Restore Photos function.

1.7.4.3 How to Place Silver Halide Pictures

Explains how to properly place silver halide pictures on the document glass for scanning.

1.7.5 Setup Mode

Describes how ink levels are displayed in a bar chart and related options.

1.7.5.1 Ink Levels (CX8300/TX400 series only)

Describes how ink levels are displayed in a bar chart and related options.

1.7.5.2 Nozzle Check

Explains how to print a nozzle check pattern to verify printhead nozzle status.

1.7.5.3 Head Cleaning

Details the process for running printhead cleaning to clear issues like clogged nozzles.

1.7.5.4 Change Ink Cartridge

Explains the sequence for replacing ink cartridges through the menu or error prompts.

1.7.5.5 LCD Brightness (CX8300 series only)

Allows users to adjust the brightness of the LCD screen.

1.7.5.6 Display Format (CX8300/TX400 series only)

Lets users select the layout for previewing images on the LCD.

1.7.5.7 PictBridge Setup (CX8300/TX400 series only)

Allows specifying print settings for camera direct print functions.

1.7.5.8 Head Alignment

Details the procedure to ensure bi-directional print quality by adjusting printhead alignment.

CHAPTER 2 OPERATING PRINCIPLES

2.1 Overview

Introduces the operating principles of the printer mechanism and electrical circuit boards.

2.1.1 Printer Mechanism

Describes the printer mechanism components like carriage, paper loading, and ink system.

2.1.2 Motors & Sensors

Lists and specifies the motors and sensors used in the printer and scanner mechanisms.

2.1.3 Printhead

Explains the D4-CHIPS Turbo2 printhead, its configuration, and basic components.

2.1.3.1 Printing Process

Details the process of how the printhead fires ink drops from each nozzle.

2.1.3.2 Printing Method

Describes the variable dot mode for print quality and economy dot mode for fast printing.

2.1.4 Carriage Mechanism

Details the closed-loop control of the CR motor for carriage speed and position.

2.1.4.1 CR Motor Control

Details the closed-loop control of the CR motor for carriage speed and position.

2.1.4.2 Carriage Home Position Detection

Describes how the printer detects the carriage home position at power-on.

2.1.5 Paper Loading/Paper Feed Mechanism

Explains the paper loading and feeding mechanism driven by the PF motor and PF encoder.

2.1.5.1 Paper Loading Mechanism (ASF Unit)

Details the paper loading mechanism involving the ASF unit, hopper, and change lever.

2.1.5.2 Paper Feed Mechanism

Describes the paper feed mechanism components and how they transport and eject paper.

2.1.6 Ink System Mechanism

Explains the components and functions of the ink system, including capping and carriage lock mechanisms.

2.1.6.1 Capping Mechanism

Details the capping mechanism that covers the printhead to prevent ink evaporation.

2.1.6.2 Carriage Lock Mechanism

Explains the carriage lock mechanism activated during capping operations.

2.1.6.3 Wiping Mechanism

Describes the wiping mechanism that cleans the printhead using the PF motor drive force.

2.1.6.4 Pump Unit Mechanism

Explains the pump unit mechanism driven by the PF motor to draw ink and send it to the waste ink pad.

2.1.7 Ink Sequence

Details initial ink charge, manual cleaning, timer cleaning, and flushing sequences.

2.2 Scanner Mechanism

Provides an overview of the scanner carriage unit, including CIS board, rod lens array, and LED.

2.2.1 Scanner Carriage Mechanism

Provides an overview of the scanner carriage unit, including CIS board, rod lens array, and LED.

2.2.1.1 Scanner Carriage Unit Overview

Provides an overview of the scanner carriage unit, including CIS board, rod lens array, and LED.

2.2.1.2 Scanner Carriage Unit Movement Overview

Explains how the scanner carriage unit moves for image scanning and data processing.

CHAPTER 3 TROUBLESHOOTING

3.1 Overview

Introduces how to solve problems with the printer.

3.1.1 Specified Tools

Lists any specific tools required for troubleshooting the printer.

3.1.2 Preliminary Checks

Outlines preliminary checks to ensure proper conditions before starting troubleshooting.

3.2 Troubleshooting

Provides troubleshooting steps for motors and sensors, including resistance and check points.

3.2.1 Motor and Sensor Troubleshooting

Provides troubleshooting steps for motors and sensors, including resistance and check points.

3.3 Error Indications and Fault Occurrence Causes

Explains how errors are indicated via LCD panel, EPSON Status Monitor 3, or LEDs.

3.3.1 Error Indication Method

Explains how errors are indicated via LCD panel, EPSON Status Monitor 3, or LEDs.

3.3.2 Troubleshooting by Error Message

Provides troubleshooting procedures based on specific error messages or phenomena.

3.3.3 Superficial Phenomenon-Based Troubleshooting

Addresses fault locations for print quality and abnormal noise issues not indicated by LEDs or STM3.

CHAPTER 4 DISASSEMBLY/ASSEMBLY

4.1 Overview

Introduces disassembly and reassembly procedures for printer components.

4.1.1 Precautions

Lists crucial safety precautions to follow during disassembly and reassembly to prevent injury or damage.

4.1.2 Tools

Lists the specific tools recommended for disassembly and assembly to avoid damaging the printer.

4.1.3 Work Completion Check

Provides a checklist to verify proper completion of works and printer readiness after service.

4.1.4 Procedural Differences between the Models

Highlights differences in disassembly/reassembly for CX7300/TX200 series and CX8300/TX400 series models.

4.2 Disassembly Procedures

Presents a flowchart detailing the sequence of disassembly procedures for printer units.

4.3 Removing the Housing

Describes the procedure to remove the paper support assembly from the upper housing.

4.3.1 Paper Support Assy

Describes the procedure to remove the paper support assembly from the upper housing.

4.3.2 Stacker Assy

Details the steps to remove the stacker assembly from the printer.

4.3.3 Document Cover/ASF Cover

Provides instructions for removing the document cover and ASF cover.

4.3.4 Scanner Unit/Hinge

Details the procedure for removing the scanner unit and its hinge.

4.3.5 Upper Housing/Card Slot Cover

Explains how to remove the upper housing and the card slot cover.

4.4 Removing the Circuit Boards

Details the steps to disconnect cables and remove the main board unit.

4.4.1 Main Board Unit

Details the steps to disconnect cables and remove the main board unit.

4.4.2 Panel Unit/LCD Unit

Provides procedures for removing the panel unit and LCD unit, noting model differences.

4.4.3 Power Supply Unit

Details the procedure for disconnecting and removing the power supply unit.

4.5 Disassembling the Printer Mechanism

Details the steps for unlocking the carriage and removing the printhead assembly.

4.5.1 Printhead

Details the steps for unlocking the carriage and removing the printhead assembly.

4.5.2 CR Scale

Explains how to release and remove the CR scale from the printer mechanism.

4.5.3 Hopper

Provides instructions for releasing the hopper and removing it with the compression spring.

4.5.4 Removing the Printer Mechanism (Lower Housing)

Details the process of disconnecting cables and removing the printer mechanism (lower housing).

4.5.5 Left Frame

Explains how to remove the left frame of the printer.

4.5.6 Front Frame/Right Frame

Details the steps to remove the front and right frames of the printer.

4.5.7 Star Wheel Holder Assy

Provides instructions for removing the star wheel holder assembly.

4.5.8 EJ Roller

Details the procedure for removing the EJ roller and its associated spur gear.

4.5.9 PF Encoder Sensor

Explains how to remove the PF encoder sensor.

4.5.10 PF Scale

Details the procedure for removing the PF scale secured by double-sided tape.

4.5.11 PF Motor

Provides steps for releasing the connector cable and removing the PF motor.

4.5.12 CR Motor

Details the procedure for releasing the motor cable and removing the CR motor.

4.5.13 Main Frame Assy

Details the removal of extension springs, LD shaft holder, and main frame assembly.

4.5.14 CR Unit

Explains how to remove the CR scale holder and the CR unit itself.

4.5.15 Upper Paper Guide

Provides instructions for releasing hooks and removing the upper paper guide.

4.5.16 ASF Unit

Details the steps for releasing the PE sensor cable and removing the ASF unit.

4.5.17 Ink System Unit

Explains how to detach the waste ink tube and remove the ink system unit.

4.5.18 Front Paper Guide

Details the procedure for removing screws and releasing hooks to remove the front paper guide.

4.5.19 PF Roller

Provides instructions for removing the spur gear and the PF roller.

4.5.20 Waste Ink Pads

Explains how to remove waste ink pads, cover, and diffusion sheet.

4.6 Disassembling the Scanner Unit

Details how to remove the upper and front scanner housings.

4.6.1 Upper/Front Scanner Housing

Details how to remove the upper and front scanner housings.

4.6.2 Scanner Carriage Unit

Explains how to move and remove the scanner carriage unit.

4.6.3 Scanner Motor Unit

Details the steps for removing the scanner motor unit.

4.7 Differences in Disassembling/Reassembling Stylus CX7300/TX200 series

Highlights differences in disassembly/reassembly for CX7300/TX200 series and CX8300/TX400 series models.

4.7.1 Panel Unit (CX7300/TX200 series)

Explains the specific procedure for removing the panel unit on CX7300/TX200 series.

CHAPTER 5 ADJUSTMENT

5.1 Adjustment Items and Overview

Introduces adjustments required after component replacement or repair.

5.1.1 Servicing Adjustment Item List

Lists all servicing adjustment items, their purpose, method, and required tools.

5.1.2 Required Adjustments

Lists adjustments required based on specific parts repaired or replaced.

5.2 Using the Adjustment Program

Guides users on judging adjustment patterns printed by the Adjustment Program.

5.2.1 TOP Margin Adjustment

Explains how to perform and judge the top margin adjustment pattern.

5.2.2 First Dot Position Adjustment

Details how to perform and judge the first dot position adjustment pattern for left margin correction.

5.2.3 Head Angular Adjustment

Explains how to perform and judge head angular adjustment patterns for printhead tilt correction.

5.2.4 Bi-D Adjustment

Details how to perform and judge Bi-D adjustment patterns for bi-directional print quality.

5.2.5 PF Adjustment

Explains how to perform and judge PF adjustment patterns for paper feed accuracy.

5.2.6 PF Band Adjustment

Explains how to perform and judge PF band adjustment for paper feed accuracy in band print mode.

5.2.7 Bottom Margin Adjustment

Explains how to perform and judge bottom margin adjustment for borderless printing.

CHAPTER 6 MAINTENANCE

6.1 Overview

Provides information to maintain the printer in optimal condition.

6.1.1 Cleaning

Details cleaning procedures for exterior parts, interior, and specific rollers.

6.1.2 Service Maintenance

Guides on clearing "Maintenance request error" and performing printhead cleaning.

6.1.3 Lubrication

Details the type and amount of grease for lubricating printer parts when replaced or disassembled.

CHAPTER 7 APPENDIX

7.1 Exploded Diagram / Parts List

States that exploded diagrams or parts lists are not provided in this manual.

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