ESAB Cutmaster 80 - Page 7

TABLE OF CONTENTS
SECTION 3 SYSTEM: INSTALLATION ..................................................................................3-1
3.01 Unpacking ................................................................................................... 3-1
3.02 Lifting Options ............................................................................................. 3-1
3.03 Primary Input Power Connections ..............................................................3-1
3.04 Gas Connections ........................................................................................3-2
SECTION 3 TORCH: INSTALLATION ...................................................................................3T-1
3T.01 Torch Connections ....................................................................................3T-1
3T.02 Setting Up Mechanical Torch ....................................................................3T-1
SECTION 4 SYSTEM: OPERATION .......................................................................................4-1
4.01 Front Panel Controls / Features ..................................................................4-1
4.02 Preparations for Operation .........................................................................4-2
SECTION 4 TORCH: OPERATION .......................................................................................4T-1
4T.01 Torch Parts Selection ................................................................................ 4T-1
4T.02 Cut Quality ................................................................................................ 4T-1
4T.03 General Cutting Information ......................................................................4T-2
4T.04 Hand Torch Operation ...............................................................................4T-3
4T.05 Gouging ....................................................................................................4T-6
4T.06 Mechanized Torch Operation .................................................................... 4T-7
4T.07 Parts Selection for Manual and Mechanized Torch Cutting ...................... 4T-8
4T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed Tip 4T-9
4T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip 4T-12
PATENT INFORMATION......................................................................................................4T-16
SECTION 5 SYSTEM: SERVICE ............................................................................................. 5-1
5.01 General Maintenance .................................................................................5-1
5.02 Maintenance Schedule ...............................................................................5-2
5.03 Common Faults ..........................................................................................5-2
5.04 Fault Indicator .............................................................................................5-3
5.05 Basic Troubleshooting Guide ......................................................................5-4
5.06 Power Supply Basic Parts Replacement ....................................................5-6
SECTION 5 TORCH: SERVICE .............................................................................................5T-1
5T.01 General Maintenance ...............................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts ........................ 5T-2
SECTION 6: PARTS LISTS .....................................................................................................6-1
6.01 Introduction .................................................................................................6-1
6.02 Ordering Information ................................................................................... 6-1
6.03 Power Supply Replacement .......................................................................6-1
6.04 Replacement Power Supply Parts ..............................................................6-1
6.05 Options and Accessories ............................................................................6-2
6.06 Replacement Parts for Hand Torch ............................................................6-3
6.07 Replacement Parts - for Machine Torches with Unshielded Leads ............6-4
6.08 Replacement Shielded Machine Torch Leads Assemblies ........................6-6
6.09 Torch Consumable Parts (SL60) .................................................................6-7
6.10 Torch Consumable Parts (SL100) ...............................................................6-8