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FOM INDUSTRIE BLITZ - User Manual

FOM INDUSTRIE BLITZ
152 pages
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10-13
MANUALE USO-MANUTENZIONE
USE AND MAINTENANCE MANUAL
BLITZ
I TRONCATRICE Ø 500 MM / Ø 550 MM / Ø 600 MM A DUE TESTE CON CONTROLLO ELETTRONICO
DELLA INCLINAZIONE
I GB
GB
DUAL HEAD Ø 500 mm / Ø 550 mm / Ø 600 mm SAWING MACHINE WITH ELECTRONIC ANGLE SETTING
Vers. 3.0.0

Table of Contents

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Summary

General Warnings

Introduction

Explains the purpose and design of the BLITZ sawing machine for aluminum or light alloy profiles.

Warranty

Outlines the terms and conditions of the machine's warranty, covering defects and exclusions.

General Information

Foreword

Introduces the manual's content, covering installation, operation, and maintenance of the BLITZ machine.

Identification and Certification Plate

Details the machine's ID plate, its location, and the importance of quoting serial numbers.

Plates on the Machine

Identifies and locates various warning and information plates affixed to the machine.

Overall Dimensions

Cutting Diagram

Illustrates the machine's cutting capacity at different angles and blade sizes (e.g., BLITZ 55, 50, 60L).

Technical Specifications

Lists detailed technical data, features, and optional configurations of the BLITZ sawing machine.

Basic Machine Version Components

Identifies and illustrates the main components of the standard BLITZ machine version.

Sound Emission of the BLITZ Sawing Machine

Provides noise level values (Lwa, LpA) according to ISO 3746/77 standards.

Health and Safety Standards

Foreword

Emphasizes operator knowledge of controls and machine characteristics for safe operation.

Intended Machine Use

Defines the specific materials (aluminum/light alloy) and conditions for safe machine operation.

Safety Warnings

Details crucial safety precautions for operators, work environment, and handling of materials.

Safety Devices

Lists and describes the various safety devices integrated into the machine for protection.

Risk and Residual Risk Areas - 1

Identifies hazardous areas and perimeter delimitation procedures for safe operation near the machine.

Residual Risk Areas - 2

Discusses residual risks associated with optional chip removal belts and general conclusions.

Transport and Installation

Handling

Provides instructions for safely lifting and moving the machine during transport and installation.

Checks

Lists essential checks to perform regarding installation location, lighting, and machine condition.

Machine Positioning and Installation

Guides the user through the process of setting up the machine, including releasing heads.

Levelling

Details the procedure for accurately levelling the machine using adjustable feet for stability.

Fixing to the Ground

Explains how to secure the machine to the floor using supplied brackets and plugs.

Checking the Alignment of the Mobile Head Roller Table

Describes how to check and adjust the alignment of the mobile head roller table for precision.

Controls

Console Overview

Identifies the components of the machine's control console, including monitor and PC interface.

Control Panel Functions

Explains the operation and purpose of buttons and selectors on the main control panel.

Cabinet Controls

Details controls located on the electrical cabinet, such as key selectors for cutting modes.

Electrical and Pneumatic Connection

Preliminary Operations

Outlines preparatory steps for safe electrical and pneumatic connections to the machine.

Procedure for Start Up and Machining

Manual Cutting

Guides the user through performing cutting operations in manual mode.

Semi-Automatic Cutting (Step-by-Step Cycle)

Explains how to perform cutting operations using the optional step-by-step cycle.

Adjustments

Blades Feed Rate

Explains how to adjust the speed at which the saw blade moves during cutting.

Regulating Lubricant Flow

Details how to adjust the flow of cutting lubricant to the blades.

Horizontal Vices

Describes the positioning, adjustment, and safety features of the horizontal vices.

Supplementary Vertical Vice (Optional)

Explains the use and adjustment of the optional supplementary vertical vice.

Internal Vertical Vice

Details the positioning, exclusion, and operation of the internal vertical vice.

Minimum Cut

Explains how the minimum cut distance varies based on head inclination and shows relevant figures.

Cutting Angles

Describes setting and performing cuts at various angles using electronic control.

Cutting Procedure

Provides basic rules and checks for performing cutting operations correctly and safely.

Saw Blade Selection

Offers advice on choosing appropriate saw blades and highlights compatibility requirements.

Profile Positioning

Guides on correctly positioning profiles using the vice jaws for optimal cutting quality.

Clamping Profiles

Details how to achieve efficient profile clamping for accurate cutting results.

Adjusting the Profile Height Measurer

Explains how to adjust the profile height measurer if it is present on the machine.

Calculating the Cutting Length

Illustrates basic examples and variables for calculating the required cutting length.

Cuts at External Angles Below 30°

Provides specific rules and recommendations for angled cuts below 20 degrees.

Retractable Middle Profile Support (Optional)

Details the fitting and adjustment of the optional retractable middle profile support.

Cuts with the Step-by-Step Kit (Optional)

Explains how to use the optional step-by-step kit for making specific 90° cuts.

Maintenance

General Advice

General recommendations and warnings before performing maintenance operations on the machine.

Daily Maintenance

Lists simple daily maintenance tasks, including checking lubrication oil and air pressure.

Periodic Maintenance

Outlines periodic maintenance tasks, including lubrication of mechanical parts and cleaning.

Fitting a New Blade

Provides a step-by-step guide for safely replacing a worn or damaged saw blade.

Fitting a New Pressure Switch

Details the procedure for replacing a faulty pressure switch on the machine.

Fitting New Solenoid Valves

Explains how to substitute solenoid valves for electro-pneumatic controlled operations.

Fitting a New Remote Control Switch

Guides on replacing a faulty remote control switch if the motor does not start.

Changing the Pads on the Vices

Describes how to remove and replace the special clamping pads on the machine's vices.

Fitting a New Horizontal Vice Cylinder

Details the procedure for replacing the horizontal vice cylinder.

Fitting a New Vertical Vice Cylinder

Explains how to replace the vertical vice cylinder, including internal and supplementary types.

Cleaning the Vice Cylinder Stop Valve

Provides instructions for cleaning the vice cylinder stop valve and its components.

Fitting a New Swarf Conveyor Belt

Details the steps for replacing the swarf conveyor belt, including tensioning and alignment.

Problems - Causes - Remedies

Troubleshooting Guide

Lists common machine problems, their possible causes, and recommended remedies for efficient operation.

Disposal of the Machine

Machine Decommissioning

Advises contacting the manufacturer for authorized machine disposal procedures in compliance with legislation.

Electrical and Pneumatic Diagrams

Technical Diagrams

Refers to attached electrical and pneumatic diagrams for detailed system understanding.

List of Materials Subject to Spare Parts Ordering

Spare Parts List (Type A)

Lists materials subject to wear and tear for spare parts ordering.

Spare Parts List (Type B)

Lists materials subject to probable wear or breakage for spare parts ordering.

Spare Parts List (Type C)

Lists materials subject to unlikely wear or breakage for spare parts ordering.

FOM INDUSTRIE BLITZ Specifications

General IconGeneral
BrandFOM INDUSTRIE
ModelBLITZ
CategorySaw
LanguageEnglish

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