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Fronius CL User Manual

Fronius CL
138 pages
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/ Battery Charging Systems / Welding Technology / Solar Electronics
42,0410,2061 001-19112013
Fronius CL
Serviceanleitung
Ersatzteilliste
Netzgekoppelter Wechselrichter
Service manual
Spare parts list
Inverter for grid-connected photo-
voltaic systems
DE
EN-US

Table of Contents

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Fronius CL Specifications

General IconGeneral
BrandFronius
ModelCL
CategoryInverter
LanguageEnglish

Summary

Safety Inspection

Visual Inspection

General checks performed without dismantling the equipment for safety.

Electrical Tests

Details on performing electrical safety tests like PE conductor resistance.

Appendix

Contains supplementary information or lists.

Foreword and Safety Instructions

Safety Precautions

Critical safety warnings and precautions for working with the inverter.

Technical Support and Spare Parts

Guidance on contacting technical support and ordering replacement parts.

Service Manual Structure

Explains the structure and purpose of each chapter in the manual.

Tools and Measurement Devices

Lists and describes the necessary tools for servicing the device.

Function and Troubleshooting Overview

Overview of system operation, troubleshooting, and component replacement.

Tools and Measurement Devices

General Tooling Information

Overview of tools needed for servicing.

Specific Required Tools

Lists specific tools like screwdrivers, wrenches, and multimeters.

Functional Principle

Inverter Operation and MPPT

Explains how the inverter operates, including MPPT.

MIXTM Technology Explained

Describes the MIX technology for efficient power conversion.

Reliability Aspects

Discusses the reliability benefits of MIX technology.

Service Codes

Service Class 1: Grid Errors

Details errors related to grid conditions and voltage/frequency deviations.

Service Class 2: Measurement and Monitoring Errors

Errors related to measurement and monitoring relays.

Service Class 4: Hardware and Software Errors

Errors requiring external intervention due to hardware/software issues.

Service Class 5: Non-Feed-in Mode Errors

Errors that do not prevent feed-in mode but require acknowledgment.

Service Class 9: System Monitoring Errors

Errors triggered by system monitoring components, not direct inverter faults.

Error Search Tree

Troubleshooting Data Requirements

Required system data for troubleshooting.

Error Diagnosis Flowcharts

Flowcharts for diagnosing permanent, temporary, and abnormal errors.

Replacing Components

Component Replacement Safety

Critical safety warnings before replacing components.

Overview of Replaceable Parts

Lists the types of components that can be replaced.

Replacing Display PC Boards

Step-by-step guide for replacing display PC boards.

Replacing Fans

Step-by-step guide for replacing the internal fans.

Replacing AC Main Switches

Procedure for removing and installing AC main switches.

Replacing DC Main Switches

Procedure for removing and installing DC main switches.

Replacing Hybrid Plugs

Procedure for removing and installing hybrid plugs.

Replacing Snowball PC Boards

Step-by-step guide for removing and installing Snowball PC boards.

Replacing PC Board Ground Fuses

Procedure for replacing PC board ground fuses.

Replacing Fan for Snowball PC Boards

Procedure for replacing the fan associated with Snowball PC boards.

Replacing DC Filters

Procedure for removing and installing DC filters.

Replacing AC Filters

Procedure for replacing AC filters.

Visual and Electrical Inspection

General Visual Checks

General guidelines for visual inspection without dismantling.

Mains Power Supply and Cables Check

Checks for mains power supply and connection cables.

Housing and Covers Integrity

Checks for housing integrity and covers.

Controls and Display Check

Checks for manual controls and display devices.

Rating Plate and Stickers Verification

Checks for rating plates and warning stickers.

PE Conductor Resistance Testing

Procedure for testing PE conductor resistance.

Insulation Resistance Testing

Procedure for testing insulation resistance.

Ground Conductor Current Measurement

Procedure for measuring ground conductor current.

Contact Current Measurement

Procedure for measuring contact current.

Post-Test Final Tasks

Final tasks after tests, including refitting components.

Functional Tests

Inverter Power-Up Procedure

General instructions for putting the inverter back into operation.

Grid Connection Switching Test

Procedure for testing grid connection switching.

Display and Control Functionality

Checks for display and operating control functionality.

Documentation of Inspections

Inspection Log Requirements

Guidelines for documenting inspections and test results.

Appendix

Supplementary Information

Contains supplementary information.

Spare Parts List: Fronius CL

Fronius CL Model and Part Number List

Lists available Fronius CL models and their corresponding part numbers.

Main Unit Components Diagram

Diagram showing main unit components and their part numbers.

Fasteners and Accessories Diagram

Diagram showing fasteners and accessories with their part numbers.

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