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General| Brand | FUJI CONTROLS |
|---|---|
| Model | CP-2 |
| Category | Controller |
| Language | English |
Essential practices for safe operation and handling of the press controller.
Explanation of warning and caution symbols used in the manual.
Details of the items included in the product package.
Important notes regarding the use and insertion of the SD memory card.
Description of the various operational modes for press-fit and crimping.
Key capabilities and functions of the Press Controller CP-2 Type.
Identification and functional description of the press controller's front panel elements.
Explanation of various display areas on the controller's interface.
Details on indicator lamps (CUT, END, REC) and input keys.
Explanation of alarm display functions and the purpose of ten-key/reset buttons.
Location of the SD card slot and the function of the REC indicator lamp.
Explanation of peak value and instantaneous value display modes.
Distinction between normal operation (Safety one process) and die matching.
Layout and function of the input/output signal connection terminals.
Details on connecting solenoid valves to the controller.
General wiring example for connecting sensors, switches, and output devices.
Recommendations for using crimped terminals for secure connections.
Summary of display states (LEDs, digital) for each operational mode.
Table indicating necessary wiring for input signals in each mode.
Prerequisites for starting operation and step-by-step flow for modes 1-7.
Description of alarm codes (0, 1, 2) and their impact on operation.
Details on Alarm 9 for SD memory card writing errors and restoration.
Procedure for setting up dies using inching operation mode.
Steps for adjusting the press hold sensor for accurate detection.
Adjusting the photo sensor for the press-fit load measurement end signal.
How to adjust the press ram stroke using mechanical stoppers.
Adjusting press output via regulator and speed controller.
Procedure to check and confirm the press output load.
Method for setting upper and lower limit comparison values.
Operation to switch between registered comparison value channels.
How to register and change the target load values for control.
Selecting different channels for registered set load values.
Changing the time value for the pressurizing timer.
Procedure for changing the time setting for cycle time errors.
Switching between peak and instantaneous load measurement modes.
Setting whether reset key is required for restart after alarms.
Changing the operational mode of the press controller.
Enabling/disabling changes to set values using front operation keys.
How measured results are saved as CSV files on the SD card.
Procedure for inserting and taking out the SD memory card.
Setting date, time, and the number of measured files.
Operations to finalize recorded data and format the SD memory card.
Performing a self-check on the SD memory card.
Listing and explaining common SD card error codes and their solutions.
Scheduled checks and maintenance tasks for the press controller.
Methods to prevent or reduce noise interference during operation.
Indicators of potential damage to the load-cell.
Common failure symptoms for the press controller and their causes.
Investigating specific conditions like no display or unchanged load display.
Detailed technical data for the CP-2 press controller.
Specifications for various load-cells and their compatibility.
Details on the digital load display portion and value representation.
Overall dimensions and layout drawings of the press controller unit.
Drawings showing the dimensions of various load-cell models.
Information on load-cell connectors and cable specifications.
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