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OptiStar 4.0
Gema OptiStar 4.0 User Manual
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Rev. 00
03/19
20
Product description
OptiStar 4.0 (CG24-CP)
Connections
Compressed air hoses / cables
fig.
7
: Connections
Connection
Description
1.1 Main air IN
Compressed air connectio
n
2.1 Power IN
Mains cable connection
2.2 Gun
Gun cable connection
2.3 Aux
CAN bus connection (IN)
2.4 Aux
CAN bus connection (OUT)
2.5 Ext.
AP01 Application pump no. 1
connection
2.6 Ext.
AP01 Application pump no. 2 connectio
n
1.2
Transport air connection
1.3
Spraying air connection
1.4
Electrode rinsing air connection
1.6
Pinch valve air connection
Grounding connection
19
21
Table of Contents
Default Chapter
3
Table of Contents
3
About These Instructions
7
General Information
7
Keeping the Manual
7
Safety Symbols (Pictograms)
7
Structure of Safety Notes
8
Software Version
8
Presentation of the Contents
8
Safety
9
Basic Safety Instructions
9
Product Specific Security Regulations
9
Product Description
11
Intended Use
11
A Summary of the Directives and Standards
12
Reasonably Foreseeable Misuse
13
Technical Data
13
Connectable Guns
13
Electrical Data
13
Pneumatic Data
14
Dimensions
14
Powder Output (Reference Values)
14
Air Flow Rates
14
Environmental Conditions
15
Sound Pressure Level
15
Rating Plate
15
Design and Function
16
Overall View
16
Operating Elements
17
Connections
20
Scope of Delivery
22
Typical Properties - Characteristics of the Functions
22
Operating Modes
22
Communication with the Gema Electrostatic App
24
Cleaning Mode
25
Background Illumination
26
Correction Values
26
Assembly / Connection
27
Assembly Guide
27
Connection Instructions
28
Start-Up
31
Preparation for Start-Up
31
Basic Conditions
31
System Parameters
31
Entering the System Parameters
31
CAN Bus
37
General
37
Hardware
38
Determining User Address (Node-ID) and Baud Rate
39
Operation
41
Select Predefined Operating Mode (Preset Mode)
41
Starting the Individual Adjustable Programs
42
Setting Powder Output and Powder Cloud
42
Setting the Spraying Air
44
Setting the Electrode Rinsing Air
44
Pinch Valves and System Backpressure Monitoring Display
45
Remote Operation
46
Local Operation in Remote Operating Mode
46
Transfer to Remote Operating Mode
46
System Release in Network Operation
47
Correction Values
48
Entering the Correction Values
48
Cleaning Mode
50
Activating the Cleaning Function
50
Setting the Background Illumination
50
Checking the Software Version
51
Checking the Trigger Time
51
RAM Reset
51
Decommissioning / Storage
53
Shutdown
53
If in Disuse for Several Days
53
Storage Conditions
53
Hazard Notes
53
Type of Storage
53
Storage Duration
53
Space Requirements
53
Physical Requirements
54
Maintenance During Storage
54
Maintenance Schedule
54
Maintenance Works
54
Maintenance / Repairs
55
General Information
55
Periodic Checks
55
Repair Work
55
Fault Clearance
57
Error Diagnosis of the Software
57
General Information
57
Help Codes
57
Help Codes List
60
Appearance of Errors
60
Disposal
61
Introduction
61
Requirements on Personnel Carrying out the Work
61
Disposal Regulations
61
Materials
61
Disassembly of Component Groups
61
Spare Parts List
63
Ordering Spare Parts
63
Optistar CG24-CP Gun Control Unit
64
Front Plate and Power Pack
65
Inside Back Plate
66
Inside Back Plate
67
Connecting Material
68
Connecting Material
69
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Gema OptiStar 4.0 Specifications
General
Brand
Gema
Model
OptiStar 4.0
Category
Control Unit
Language
English
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