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Table 46. Pump Shaft Endcap R&R Tools And Consumables List – CONTINUED
Oil Safe Catch Container
(1.5 L or larger)
Endcap (80 mm)
<See FSG–PL-01482, Sheet 5, Item 13>(CBP)
<See FSG–PL-01483, Sheet 5, Item 13>(AP)
<See FSG–PL-01486, Sheet 5, Item 14>(MBP)
<See FSG–PL-01487, Sheet 5, Item 14>(RSD)
9/16-in Wrench (or 8 pt. socket)
Steel Rod (Short Length of Approximately 1/2-in)
Seal Removal Tool (Heavy Duty)
Seal Drivers (81 mm)
10 mm Hex Socket
Chisel (Long Thin)
Shop Hammer
* Optional.
Perform the following to remove and replace ONLY the pump shaft endcap.
Pump Shaft Endcap Removal
A. Remove pump shaft endcap.
Drain any remaining gear oil from gearbox. 1.
a) Position oil safe catch container under drain plug.
b) Remove magnetic (and/or adjacent) drain plug.
i. Using 9/16-in wrench (or 8 pt. socket and ratchet – set for CCW), loosen mag-
netic drain plug. NOTE: If required using 10 mm hex socket and ratchet – set
for CCW, loosen adjacent drain plug.
ii. Remove drain plug(s).
c) Inspect magnetic drain plug for metal fragments or other abnormalities that may
provide clues as to condition of internal gearbox components. (See Section 5.1,
Troubleshooting.)
d) Install magnetic (and/or adjacent) drain plug(s).
i. Hand start drain plug.
ii. Using 9/16-in wrench (or 8 pt. socket and ratchet – set for CW), tighten mag-
netic drain plug. NOTE: If required using 10 mm hex socket and ratchet – set
for CW, tighten adjacent drain plug.
Using seal removal tool, remove pump shaft endcap (located on drive 2.
side of gearbox).
a) Drive removal tool into pump shaft endcap.
b) Pry pump shaft endcap out of gearbox.
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