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COMMANDER 7000
Hardi COMMANDER 7000 Instruction Book
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4 - Spra
yer Setup
61
Correct Damping
Illustration of the test:
A.
Note the boom height. Push the
boom tip down to the ground.
B.
Hold the boom steady for a
moment and release it.
C.
Check that the boom returns to its
star
ting position as quickly as
possible, with litt
le or no overshoot.
Te
s
t
t
i
m
e
Boom tip height
62
64
Table of Contents
Default Chapter
5
Table of Contents
5
Welcome
11
Welcome Letter
11
General Safety Instructions
13
Obligations and Liability
13
Comply with the Instruction Book
13
Before First Use of the Sprayer
13
Obligations of the Operator
14
Risks in Handling the Sprayer
14
Disclaimer
14
Organizational Measures
15
Personal Protective Equipment
15
Representation of Safety Symbols
16
Explanation of Symbols
16
General Info
16
Warning Labels on the Sprayer
17
Explanation of Labels
17
Safety and Protection Equipment
19
Safety at Start up
19
Faulty Safety Equipment
19
Additional Safety Instructions
19
Local Poison Information Center
20
Description
21
General Info
21
View
21
View
22
Identification Plates
23
Sprayer Use
25
Steel Frame
25
Tanks
25
Lifetime
25
Liquid System
26
Pump
26
Valves and Symbols
26
Dynamicfluid4 Pressure Regulation
28
Filters
30
Easyclean Filter
30
Cyclonefilter
31
Turbofiller
32
Rinsing Tank
33
Clean Water Tank
33
Diagram - Basic Liquid System
34
Diagram - Liquid System with Optional Extras
35
TWIN Air System
36
General Info
36
Hydraulic System
37
Hydraulic Blocks
37
Spray Boom
39
Spray Boom and Terminology
39
Standard Boom Features
39
Available Working Widths
40
Other Equipment
41
Control Units in the Tractor
41
Platform
42
Nozzle Pressure Gauge
42
Canister for Pesticide Information
42
Chemlocker
43
Safetylocker
43
Drawbars
44
Hydraulic Support Leg CM5500/7000
44
Safetrack
44
Tank Level Indicator
45
External Cleaning Device
46
Night Spraying Light
46
Paralift Lock Brackets
47
Sprayer Setup
49
General Info
49
Unloading the Sprayer from the Truck
49
Pulling the Sprayer at the Tie down Points
49
Before Putting the Sprayer into Operation
50
Jack up the Sprayer
50
Hydraulic Support Leg CM 5500/7000
51
Transmission Shaft
52
Operator Safety
52
PTO Installation
52
Mechanical Connections
53
Hose Package Support
53
Safetrack Potentiometer Connection
53
Hydraulic System
54
General Info
54
Requirements for Tractor
54
Open and Closed Center Hydraulics
55
Electrical Connections
56
Power Supply
56
Road Safety Kit
56
Installation of Control Unit Brackets
57
Speed Sensor for Sprayer
58
Liquid System
59
Cyclonefilter
59
Spray Boom
60
Boom Movements When Spraying
60
Mechanical Adjustment of Guide Rods
60
Adjustment of Trapeze Damping
62
Adjustment of Boom Folding Speed
64
Damping of Boom Folding Speed
65
TWIN Air System
66
Adjusting the Air Assistance
66
Setting the Air Speed - Rules of Thumb
66
Angling of Air and Spray Liquid - Rules of Thumb
67
Spray Tips
68
Track Width, Axles and Wheels
69
Altering the Track Width (Adjustable Axle)
69
Changing the Wheel Offset
69
Dual Tire Setup (Optional)
70
Operation
71
General Info
71
Symbols for Valves
71
Spray Boom
72
Safety Info
72
Operating the Grip
72
Maneuvering of the Boom
73
Operating the Control Unit While Spraying
74
Night Spraying Light
75
Indicator for Angling of TWIN Air System
76
Steering
77
Driving Technique for Safetrack
77
Liquid System
78
Filling/Washing Location Requirements
78
Filling of Water
78
Filling through Tank Lid
79
Main Tank Quick Fill
79
Filling of Rinsing Tank
79
Filling of Clean Water Tank
80
Safety Precautions - Crop Protection Chemicals
81
Filling Chemicals through Tank Lid
81
Operating the Turbofiller
82
Filling Liquid Chemicals Using the Turbofiller
84
Filling Powder Chemicals Using the Turbofiller
85
Agitation before Resuming a Spray Job
86
Turbofiller Rinsing
86
Before Returning to Refill the Sprayer
87
Parking the Sprayer
87
Quick Reference - Operation
87
Cleaning
88
General Info
88
Quick Reference - Cleaning
89
Standard Cleaning
90
Cleaning and Maintenance of Filters
90
Use of Cleaning Agent
90
Use of Rinsing Tank and Rinsing Nozzles
91
Full Internal Cleaning (Soak Wash)
94
Technical Residue
95
Using the Drain Valve
95
Maintenance
97
Lubrication
97
General Info
97
Recommended Lubricants
97
Grease Nipple
98
Grease Gun Calibration
98
Lubrication and Oiling Plan (Boom Width: 80' - 100')
99
Lubrication and Oiling Plan (Boom Width: 120')
100
Lubrication Plan - Trailer / Paralift
101
Lubrication and Oiling Plan - PTO
102
Greasing the Pump
103
Service and Maintenance Intervals
104
Tightening Bolts and Nuts
104
Tightening Hydraulic Hoses
105
Hours Service - Spraying Circuit
105
Hours Service - Easyclean Filter
106
Hours Service - In-Line Filter
106
Hours Service - Cyclonefilter
107
Hours Service - Nozzle Filters
107
Hours Service - Hydraulic Oil Level
107
Hours Service - Greasing the Pump
108
Hours Service - Wheel Nuts
108
Hours Service - Tire Pressure
108
Hours Service - Gearbox for TWIN System, Bolts
109
Hours Service - Transmission Shaft (PTO)
109
Hours Service - Hydraulic Oil for TWIN System, Filter Change
109
Hours Service - Gearbox for TWIN System, Oil Change
110
Hours Service - Check / Tighten Steering
111
Hours Service - Re-Tightening the Spray Boom
111
Hours Service - Hydraulic Circuit
112
Hours Service - Hoses and Tubes
112
Hours Service - Wheel Bearings
112
Hours Service - Hydraulic Oil for TWIN System, Filter Change
112
Hours Service - Gearbox for TWIN System, Oil Change
112
1000 Hours Service - Hydraulic Oil for TWIN System, Oil Change
113
1000 Hours Service - Wheel Bearings
115
Occasional Maintenance
116
General Info
116
Lifting and Removing the Pump
116
Pump Valves and Diaphragms Replacement
117
Speed Transducer for Pump
118
Level Indicator Adjustment
118
Level Indicator Wire Replacement
119
Drain Valve Seal Replacement
119
Feed Pipe Clamp Assembly
120
Feed Pipe Snap-Lock Assembly
120
Nozzle Holder Assembly
121
Nozzle Pipe Assembly
123
Adjustment of 3-Way Valve
125
Safety Valve Activation
125
Readjustment of Boom - General Info
125
Alignment of Center Section and Inner Wing
126
Adjustment of Boom Tilt
126
Adjustment of Boom Wings (Boom Width: 120')
127
Adjustment of Breakaway Section
134
Yaw Damping
135
Wear Bushing Replacement on Boom Lift
136
Wear Bushing Replacement on Steering
136
Replacement of Transmission Shaft Shield
136
Replacement of Transmission Shaft Cross Journals
136
Change of Light Bulb
136
Change of Tire
137
Venting the Boom Hydraulics
138
TWIN System, Priming of Blower Transmission
139
Pressure Adjustment of Blower Transmission
139
Off-Season Storage
140
General Info
140
Before Storage
140
After Storage
141
Fault Finding
143
Operational Problems
143
General Info
143
Liquid System
144
Hydraulic System, Z-Version
146
TWIN System - Blower
146
Indication of Sensors for Boom Folding
147
Electric Fuses
148
Overview of Fuses
149
Mechanical Problems
150
Emergency Operation - Hydraulics
150
Emergency Operation - Easyclean Filter
150
Emergency Operation - Liquid System
150
Technical Specifications
151
Dimensions
151
General Info
151
Overall Dimensions
151
Wheel and Axle Dimensions
151
Tire Pressure
151
Weight
152
Specifications
153
Diaphragm Pumps
153
Tractor Requirements
153
Temperature and Pressure Ranges
154
Filters
154
Technical Residue
154
Blower for TWIN Air System
155
Airborne Noise Emission
155
Materials and Recycling
156
Disposal of the Sprayer
156
Disposal of Cleaning Water
156
Electrical Connections
157
Rear Lights
157
Boom and Work Lights
158
Hydraulic Diagrams
159
Chassis
159
TWIN System - Transmission
160
Spray Boom, 80' - 100' (24 - 30 M)
160
Spray Boom, 120' (36 M)
161
Warranty
163
Warranty Policy and Conditions
163
Index
165
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Hardi COMMANDER 7000 Specifications
General
Brand
Hardi
Model
COMMANDER 7000
Category
Tractor Accessories
Language
English
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