MAXPRO200 Instruction Manual 807700 Revision 1 3
Contents
Cooling system ........................................................................................................................................................................... 35
System gas requirements ................................................................................................................................................................ 35
Power supply ...................................................................................................................................................................................... 36
Mechanized torches .......................................................................................................................................................................... 37
Straight torch – 428024 .......................................................................................................................................................... 37
Quick-disconnect torch – 428027 or 428028 .................................................................................................................. 38
Hand torches ...................................................................................................................................................................................... 39
90 degree hand torch – 420108 ........................................................................................................................................... 39
65 degree hand torch – 420107 ........................................................................................................................................... 40
Installation .............................................................................................................................................. 41
Upon receipt ....................................................................................................................................................................................... 41
Claims .................................................................................................................................................................................................. 41
Installation requirements .................................................................................................................................................................. 41
Noise levels ......................................................................................................................................................................................... 41
Placement of system components ................................................................................................................................................. 42
Recommended grounding and shielding practices ................................................................................................................... 44
Introduction ................................................................................................................................................................................. 44
Types of grounding .................................................................................................................................................................... 44
Grounding practices ................................................................................................................................................................. 44
Placement of the power supply ...................................................................................................................................................... 48
Torch lead connections .................................................................................................................................................................. 49
Work lead connections .................................................................................................................................................................. 52
Torch connections ........................................................................................................................................................................... 53
Connect the torch to the quick-disconnect receptacle ............................................................................................................ 54
Torch mounting and alignment ....................................................................................................................................................... 55
Mounting the torch .................................................................................................................................................................... 55
Torch alignment .......................................................................................................................................................................... 55
CNC interface cable ....................................................................................................................................................................... 56
Notes to CNC interface cable run list ................................................................................................................................... 56
Remote ON/OFF switch (provided by customer) ...................................................................................................................... 58
Power requirements .......................................................................................................................................................................... 60
General ......................................................................................................................................................................................... 60
Line disconnect switch ............................................................................................................................................................. 61
Main power cable .................................................................................................................................................................... 61
Connect the power ........................................................................................................................................................................... 62
Torch coolant requirements ............................................................................................................................................................ 63
Premixed coolant for standard operating temperatures ................................................................................................... 63
Custom Coolant mix for cold operating temperatures (below-12°C/10°F) ........................................................... 64
Custom Coolant mix for hot operating temperatures (above 38° C / 100° F) ............................................................ 65
Water purity requirements ....................................................................................................................................................... 65
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