Hypertherm MAXPRO200 - Safety; Recognize safety information; Follow safety instructions; Electrical hazards

MAXPRO200 Instruction Manual 807700 Revision 1 5
Contents
Aluminum ............................................................................................................................................................................. 89
Install and inspect consumables .................................................................................................................................................... 90
Install consumables ................................................................................................................................................................... 90
Inspect consumables ................................................................................................................................................................ 91
Torch maintenance ............................................................................................................................................................................ 92
Routine maintenance ................................................................................................................................................................ 92
Quick-disconnect maintenance .............................................................................................................................................. 92
Maintenance kit .......................................................................................................................................................................... 92
Torch connections ..................................................................................................................................................................... 93
Quick-disconnect torch .................................................................................................................................................... 93
Straight torch ...................................................................................................................................................................... 93
Replace the torch water tube ................................................................................................................................................. 94
Common cutting faults ..................................................................................................................................................................... 95
Machine torch ............................................................................................................................................................................. 95
Hand torch ................................................................................................................................................................................... 95
Optimizing cut quality ....................................................................................................................................................................... 96
Tips for table and torch ............................................................................................................................................................ 96
Plasma setup tips ...................................................................................................................................................................... 96
Maximize the life of consumable parts .................................................................................................................................. 96
Additional factors of cut quality .............................................................................................................................................. 97
Cut angle ............................................................................................................................................................................. 97
Dross .................................................................................................................................................................................... 98
Straightness of the cut surface ....................................................................................................................................... 98
How to increase cutting speed ...................................................................................................................................... 98
Estimated kerf-width compensation ...................................................................................................................................... 99
Metric .................................................................................................................................................................................... 99
English ................................................................................................................................................................................100
Cut charts ..........................................................................................................................................................................................101
Maintenance ........................................................................................................................................119
Introduction .......................................................................................................................................................................................119
Preventive maintenance .................................................................................................................................................................119
Power supply status ........................................................................................................................................................................120
Sequence of operation and power supply status ....................................................................................................................121
PCB block diagram .........................................................................................................................................................................126
Error codes .......................................................................................................................................................................................127
Diagnostic functions .......................................................................................................................................................................128
Troubleshooting table .....................................................................................................................................................................129
Initial checks .....................................................................................................................................................................................137
Power measurement .......................................................................................................................................................................138