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ALS 4.0 XE
PRODUCT MANUAL
EN
Appendix A – Maintenance Intervals
ALS 4.0 Machine Inspection Guide and Maintenance Log Date _______/_______/_______
EVERY SHIFT / 8 HOURS
Mon Tue Wed Thur Fri Sat Sun
Clean saw dust o the machine with a vacuum cleaner (compressed air lls the
environment with saw dust and debris and may cause a safety hazard).
Clean and ush ink jet head.
Check all light bulbs in operators control panel. Replace as required.
Check that water has drained from coalescer.
Check saw blades chipped or broken teeth.
EVERY 10 SHIFTS / 80 HOURS
Verify all calibration.
Verify All belt feeder adjustments.
Hand tighten all servo motor cables.
Inspect all cables, connections, and routing components.
Clean ink jet print sensor.
EVERY 20 SHIFTS / 160 HOURS
Inspect the refuse belts for cracks, wear, and tension.
Apply one pump of grease (NLGI Grade No. 2) to ttings.
LOCATION Total Where
L1 & L2 Pushers 8 4 on top of each bearing block
L1 & L2 Clamps 8 On the back side of the saw cabinet
T1 Bearings 4 2 on the front and 2 on the back of the head
Z1 Bearings 4 2 on the bottom and 2 on the top of the head
Outfeed Queue 6 2 bearings on each shaft under the queue
Waste Belt 4 2 on the drive roller and 2 on the idler roller
Small Parts Conveyor 4 2 on the drive roller and 2 on the idler roller
Automated Infeed (if applicable)
Infeed Wheel 4 4 on the back of the bearing block
Infeed Drive Shaft 8 Under the automated infeed rollcase
Gripper Assembly 4 1 on the back side each gripper assembly
Optional Accessories
Incline Waste Belt 4 2 on the drive roller and 2 on the idler roller
Small Parts Incline Belt 4 2 on the drive roller and 2 on the idler roller
EVERY 100 SHIFTS / 800 HOURS
Check L1/L2 belts for wear
EVERY 260 SHIFTS / 2080 HOURS
Lubricate Z1 EXLAR® actuator.
Tighten electrical connections in the main panel (Lock out / Tag Out).
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