Section B - Body and Framework
Fuel Tank
Removal and Replacement
B-10 B-10
9803/9390-2
Removal
!MWARNING
Diesel Fuel
Diesel fuel is flammable; keep naked flames away from
the fuel system. Do not smoke while refuelling or
working on the fuel system. Do not refuel with the
engine running. There could be a fire and injury if you
do not follow these precautions.
INT-3-2-2_1
!MCAUTION
Running the engine with air in the system could
damage the fuel injection pump. After maintenance,
the system must be bled to remove any air.
2-3-3-11
1 The load bay needs to be raised to gain access to the
engine bay. Ensure that the load bay is properly
supported while working beneath it - refer to the
Handbook.
2 Disconnect the battery before commencing work on
the fuel tank.
3 Drain the fuel tank into a suitable receptacle.
4 Remove the side body panel (fuel filler panel).
5 Remove the seat support crossmember A,
K
Fig 2. ( T B-10).
Fig 2.
6 Disconnect the wiring from the fuel gauge sender unit
3-B.
7 Disconnect the fuel feed and return hoses 3-A. Plug
the hoses.
Fig 3.
8 Remove the fuel tank mounting fasteners and lift the
tank from the chassis.
Replacement
Replacement is the reverse of removal, but note the
following.
1 Apply the rubber strip to the bottom of the fuel tank.
2 Bleed the fuel system, see Section 3 - Routine
Maintenance.
A
A
B
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