Page No.Contents
Section 3 - Routine Maintenance
3-i 3-i
Routine Maintenance
Health and Safety ...................................................................................... 3-1
Lubricants ..............................................................................................3-1
Battery ...................................................................................................3-3
First Aid - Electrolyte .............................................................................3-3
Service Schedules ..................................................................................... 3-5
Lubricants and Capacities ......................................................................... 3-8
Coolant Mixtures ...................................................................................3-8
Check for Damage and Cleaning ............................................................ 3-10
Checking the ROPS Structure ................................................................. 3-11
Seat Belt .................................................................................................. 3-12
Greasing .................................................................................................. 3-13
Mid Axle Drive Couplings ....................................................................3-13
Front Axle Trunnions ...........................................................................3-13
Lubricating the Drive Chain ..................................................................... 3-14
Tyres and Wheels .................................................................................... 3-15
Tyre Inflation ........................................................................................3-15
Checking the Wheel Nut Torques ........................................................3-15
Engine Air Filter ....................................................................................... 3-16
Changing the Element .........................................................................3-16
Engine Oil and Filter ................................................................................ 3-17
Checking the Oil Level ........................................................................3-17
Changing the Oil and Filter ..................................................................3-17
Engine Cooling System ........................................................................... 3-19
Checking the Coolant Level ................................................................3-19
Checking Radiator Hoses and Clamps ...............................................3-20
Draining, Flushing and Refilling the Coolant .......................................3-21
Cleaning the Radiator ..........................................................................3-22
Alternator Drive Belt ............................................................................3-23
Fuel System ............................................................................................. 3-24
Types of Fuel .......................................................................................3-24
Filling the Tank ....................................................................................3-25
Draining the Fuel Filter ........................................................................3-26
Changing the Fuel Filter Element ........................................................3-26
Bleeding the Fuel System ...................................................................3-27
Transmission ........................................................................................... 3-28
Checking the Transaxle Oil Level ........................................................3-28
Changing the Transaxle Oil .................................................................3-29
When Refilling .....................................................................................3-29
Checking the Drive Chain Tension ......................................................3-30
Adjusting the Drive Chain Tension ......................................................3-31
Battery ..................................................................................................... 3-32
Checking the Battery Terminals ...........................................................3-32
Checking the Electrolyte Level ............................................................3-32
Fuses ....................................................................................................... 3-33
Troubleshooting ....................................................................................... 3-34
Engine and Related Area ....................................................................3-34
Monitor Display - Fault Messages .......................................................3-37
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