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X5 FastMig
Kemppi X5 FastMig User Manual
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X5
FastMig
Operating
manual
-
EN
5.3
X5
cooling
unit
X5
Cooler
X5
Cooler
Feature
Value
Supply
voltage
U
1
380...460
V
+/-
10
%
Maximum
supply
current
@
380...460
V
I
1max
0.5
...
0.7
A
Cooling
power
@
1
l/min
1.1
kW
Recommended
coolant
MGP
4456
(Kemppi
mixture)
Maximum
coolant
pressure
0.4
MPa
Tank
volume
4
l
Operating
temperature
range
With
recommended
c
oolant
-10...+40
°C
Storage
temperature
range
-40...+60
°C
EMC
class
A
Degree
of
protection
When
mounted
IP23S
Package
external
dimensions
L
x
W
x
H
790
x
300
x
320
mm
Weight
14.3
kg
Standards
IEC
60974-2,
-10
©
Kemppi
120
1920960
/
2144
119
121
Table of Contents
Default Chapter
2
Table of Contents
2
1 General
4
Equipment Description
6
X5 Power Source 400 and
8
X5 Wire Feeder
10
Wire Spool and Hub
11
Wire Feed Mechanism
12
Manual Control Panel (X5 FP 200R)
13
X5 Wire Feeder
14
Wire Spools and Hubs
16
Wire Feed Mechanism
17
Manual Control Panel (X5 FP 300R)
17
Auto Control Panel (X5 FP 300)
18
X5 Interconnection Cable
19
X5 Cooling Unit (Optional)
21
2 Installation
22
Installing Power Source Mains Plug
24
Installing Cooling Unit (Optional)
25
Installing Equipment on Cart (Optional)
28
Installing Wire Feeder with Fixed Plate
31
Installing Wire Feeder with Standard Rotating Plate
34
Installing Wire Feeder with Lockable Rotating Plate
37
Installing Cables
40
Connecting Welding Gun
45
Installing Welding Gun Holder
45
Installing Remote Control
47
Installing and Changing Wire (X5 WF 200)
48
Installing and Changing Wire (X5 WF 300)
53
Installing and Replacing Feed Rolls
59
Installing and Replacing Wire Guide Tubes
63
Installing Gas Bottle and Testing Gas Flow
65
How to Get Welding Programs
67
Other Optional Accessories
68
3 Operation
71
Preparing Welding System for Use
72
Filling Cooler and Circulating Coolant
72
Calibrating Welding Cable
73
Using X5 Manual Control Panel
74
Manual Control Panel: Settings
75
Using X5 Auto Control Panel
80
Auto Control Panel: Home View
81
Auto Control Panel: Memory Channels
82
Auto Control Panel: Weld History
83
Auto Control Panel: Welding Parameters
84
Auto Control Panel: Info View
88
Auto Control Panel: Weld Data View
89
Auto Control Panel: System Settings
90
Auto Control Panel: Applying Welding Programs
92
Additional Guidance to Functions and Features
94
Trigger Logic Functions
94
Wisefusion
94
Wisepenetration
95
Wisesteel
95
Weldeye with DCM (Optional)
96
Using Remote Control
98
Lifting X5 Equipment
99
4 Maintenance
101
Daily Maintenance
102
Periodic Maintenance
103
Service Workshops
104
Troubleshooting
105
Error Codes
107
Installing and Cleaning Power Source Air Filter (Optional)
109
Disposal
111
5 Technical Data
112
X5 Power Sources
113
X5 Wire Feeders
117
X5 Cooling Unit
120
X5 Ordering Info
121
4
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Kemppi X5 FastMig Specifications
General
Brand
Kemppi
Model
X5 FastMig
Category
Welding System
Language
English
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