X5 FastMig
Operating manual - EN
CONTENTS
1. General 4
1.1 Equipment description 6
1.2 X5 Power Source 400 and 500 8
1.3 X5 Wire Feeder 200 10
1.3.1 Wire spool and hub (200) 11
1.3.2 Wire feed mechanism 12
1.3.3 Manual control panel (X5 FP 200R) 13
1.4 X5 Wire Feeder 300 14
1.4.1 Wire spools and hubs (300) 16
1.4.2 Wire feed mechanism 17
1.4.3 Manual control panel (X5 FP 300R) 17
1.4.4 Auto control panel (X5 FP 300) 18
1.5 X5 interconnection cable 19
1.6 X5 cooling unit (optional) 21
2. Installation 22
2.1 Installing power source mains plug 24
2.2 Installing cooling unit (optional) 25
2.3 Installing equipment on cart (optional) 28
2.4 Installing wire feeder with fixed plate 31
2.5 Installing wire feeder with standard rotating plate 34
2.6 Installing wire feeder with lockable rotating plate 37
2.7 Installing cables 40
2.8 Connecting welding gun 45
2.8.1 Installing welding gun holder 45
2.9 Installing remote control 47
2.10 Installing and changing wire (X5 WF 200) 48
2.11 Installing and changing wire (X5 WF 300) 53
2.12 Installing and replacing feed rolls 59
2.13 Installing and replacing wire guide tubes 63
2.14 Installing gas bottle and testing gas flow 65
2.15 How to get welding programs 67
2.16 Other optional accessories 68
3. Operation 71
3.1 Preparing welding system for use 72
3.1.1 Filling cooler and circulating coolant 72
3.1.2 Calibrating welding cable 73
3.2 Using X5 Manual control panel 74
© Kemppi
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