Kemppi X5 FastMig User Manual

X5 FastMig
Operating manual - EN
X5 FastMig
© Kemppi
1
1920960 / 2144

Kemppi X5 FastMig Specifications

General

Brand	Kemppi
Model	X5 FastMig
Category	Welding System
Language	English

Summary

General Information and Equipment Overview

Equipment Description

Details the various power source, wire feeder, and cooling unit options for the X5 FastMig system.

X5 Power Source 400 and 500

Describes the front and rear components of the X5 Power Source 400 and 500 models.

X5 Wire Feeder 200 Structure

Details the front, rear, and internal components of the X5 Wire Feeder 200.

X5 Wire Feeder 300 Overview

Describes the structure of X5 Wire Feeder 300 Manual, 300 Auto, and 300 Auto+ models.

X5 Interconnection Cable

Illustrates the interconnection cables for water-cooled and gas-cooled setups.

X5 Cooling Unit (Optional)

Details the front and rear components and features of the optional X5 cooling unit.

Installation Procedures

Installing Power Source Mains Plug

Provides instructions for authorized electricians on installing the 3-phase mains plug.

Installing Cooling Unit (Optional)

Guides on the installation of the X5 cooling unit, usually by authorized personnel.

Installing Equipment on Cart (Optional)

Details how to install the X5 FastMig equipment onto transport carts.

Installing Wire Feeder with Fixed Plate

Describes the fixed installation of the X5 Wire Feeder 300 on top of the power source.

Installing Wire Feeder with Standard Rotating Plate

Explains the installation of the X5 Wire Feeder 300 with a standard rotating plate.

Installing Wire Feeder with Lockable Rotating Plate

Covers the installation of the X5 Wire Feeder 300 with a lockable rotating plate.

Installing Cables

Provides steps for connecting the interconnection cable to the wire feeder and power source.

Connecting Welding Gun

Guides on connecting the welding gun to the X5 wire feeder and related setup.

Installing Remote Control

Explains how to connect and use optional remote controls HR43 and HR40.

Installing and Changing Wire (X5 WF 200)

Details the procedure for installing and changing wire on the X5 Wire Feeder 200.

Installing and Changing Wire (X5 WF 300)

Describes how to install and change wire on the X5 Wire Feeder 300.

Installing and Replacing Feed Rolls

Provides instructions for replacing feed rolls on the wire feed mechanism.

Installing and Replacing Wire Guide Tubes

Details the process of replacing inlet, middle, and outlet wire guide tubes.

Installing Gas Bottle and Testing Gas Flow

Guides on safely installing a gas bottle and testing the gas flow.

How to Get Welding Programs

Explains how to obtain and use additional welding programs and Wise features.

Other Optional Accessories

Lists and briefly describes various optional accessories for the X5 FastMig.

Operation Guide

Preparing Welding System for Use

Covers initial setup steps including power on, cooler preparation, and cable connection.

Using X5 Manual Control Panel

Explains the controls and functions of the X5 Wire Feeder 200/300 manual control panels.

Using X5 Auto Control Panel

Details the features and operation of the X5 Wire Feeder 300 Auto/Auto+ control panel.

Additional Guidance to Functions and Features

Summarizes key X5 FastMig functions like Trigger Logic, WiseFusion, WisePenetration+, WiseSteel.

Using Remote Control

Explains how to use the HR43 and HR40 remote controls with the X5 FastMig.

Lifting X5 Equipment

Provides safety measures and instructions for lifting the X5 FastMig equipment.

Maintenance and Troubleshooting

Daily Maintenance

Outlines essential daily checks for the power source, wire feeder, and welding gun.

Periodic Maintenance

Describes periodic maintenance tasks, including cleaning and connector checks.

Service Workshops

Explains the services offered by Kemppi Service Workshops for maintenance.

Troubleshooting Common Issues

Lists common problems with the welding system, wire feeder, and weld quality.

Error Codes and Solutions

Details error codes displayed on the control panel and their proposed actions.

Installing and Cleaning Power Source Air Filter (Optional)

Guides on installing and cleaning the optional air filter for the power source.

Disposal Instructions

Provides information on the environmentally responsible disposal of electrical equipment.

Technical Data and Ordering Information

X5 Power Sources Technical Data

Presents detailed technical specifications for X5 Power Source 400 and 500.

X5 Wire Feeders Technical Data

Provides technical specifications for X5 Wire Feeder 200 and 300 models.

X5 Cooling Unit Technical Data

Lists the technical specifications for the X5 Cooler unit.

X5 Ordering Information

Directs users to Kemppi.com for ordering information and optional accessories.