KMT Streamline SL-V Plus series User Manual

MANUAL 20413130(R13)
STREAMLINE SL-V 100 PLUS
WATERJET INTENSIFIER
OPERATION AND MAINTENANCE MANUAL

KMT Streamline SL-V Plus series Specifications

General

Brand	KMT
Model	Streamline SL-V Plus series
Category	Cutter
Language	English

Summary

SECTION 1 INTRODUCTION

1.1 Overview

Provides a general introduction to the Streamline SL-V Plus series waterjet cutting systems.

1.2 Performance Features and Options

Details the performance capabilities, design advantages, and optional features of the SL-V series.

1.3 Operational Overview

1.4 Safety

Outlines critical safety precautions, including lockout/tagout procedures and warning labels.

SECTION 2 INSTALLATION

2.1 Overview

Introduces installation and commissioning requirements, safety issues, and operation.

2.2 Installation Summary

2.4 Power Requirements

Details electrical power and voltage requirements, and ampacity.

2.5 Service Connections

Describes required water, drain, and air supply line connections.

Cutting Water

2.7 High Pressure Piping

Covers installation procedures for high pressure tubing and fittings.

2.8 High Pressure Connections

Essential steps for installing high pressure discharge piping.

2.9 Commissioning

Procedure for initial startup and testing of the machine.

SECTION 3 MAINTENANCE

3.1 Overview

3.2 Maintenance

Highlights the importance of routine and preventive maintenance for reliable operation.

Daily Inspection

Daily inspection procedures to identify and remedy problems before operation.

Periodic Maintenance

High Pressure System Maintenance

Details maintenance procedures for the high pressure system components.

3.3 Maintenance Precautions

Lists essential precautions to ensure safety and prevent equipment damage during maintenance.

SECTION 4 OPERATION

4.1 Overview

Introduces the PLC system, operator interface, and optional controls.

4.2 Startup Sequence

Details startup procedures based on previous stop conditions.

4.5 Run Screens

Describes the functions and configurations of the Run Screen.

4.6 Pressure Control Screen

4.7 Setup Screens

4.8 Stroke Rate Screens

4.10 Run Screen Alarms

Lists and explains alarms that appear on the Run Screen.

4.11 Alarm Banners

Describes alarm banners that appear during shutdown conditions and possible remedies.

4.12 Alarms Screen

Allows viewing of multiple alarms and describes their conditions and results.

SECTION 5 LOW PRESSURE WATER SYSTEM

5.1 Overview

5.3 Operation

Describes how cutting water is introduced, its pressure, and monitoring.

5.4 Service and Maintenance Procedures

Details routine servicing and maintenance for water quality and supply.

Filter Assembly and Strainer Maintenance

Procedure for replacing the filter element and cleaning the strainer.

Booster Pump Adjustment

Procedure for adjusting the booster pump discharge pressure.

SECTION 6 RECIRCULATION SYSTEM

6.1 Overview

6.2 Operation (Oil-to-Water Models)

Describes cooling water introduction and regulation for heat exchangers.

6.3 Operation (Oil-to-Air Models)

Details the function of the oil-to-air heat exchanger and fan regulation.

6.4 Service and Maintenance Procedures

Covers routine servicing for oil supply to the main hydraulic system.

Hydraulic Oil Maintenance

Procedure for replacing hydraulic oil and maintaining the air breather.

Oil Filter Maintenance

Criteria and procedure for replacing the hydraulic oil filter element.

Operating Temperature Adjustment (Oil-to-Water Models)

SECTION 7 HYDRAULIC SYSTEM

7.1 Overview

Describes the main hydraulic power circuit supplying oil to the intensifier assembly.

7.2 Optional System Components

7.3 Operation

Explains the operation of the electric motor, pumps, and hydraulic fluid flow.

7.4 Service and Maintenance Procedures

Covers inspection and maintenance of the hydraulic system components.

Hydraulic Operating Pressure

Guidelines for checking and adjusting hydraulic operating pressure settings.

High Pressure Control Valve

Low Pressure Control Valve

Flexible Coupling Replacement

Procedure for replacing a failed flexible coupling between motor and pump.

Hydraulic Compensator Maintenance

Hydraulic Pump or Electric Motor Replacement

Procedures for replacing the hydraulic pump or electric motor.

Hydraulic Oil Replacement

Procedure for replacing hydraulic oil, emphasizing cleanliness.

SECTION 8 ELECTRICAL SYSTEM

8.1 Overview

Describes the integral motor starter, control circuitry, and operator interface.

8.3 Operation

Sensors and Solenoids

Softstarter

Proximity Switch Maintenance

SECTION 9 HIGH PRESSURE WATER SYSTEM

9.1 Overview

9.3 Operation

Redundant Intensifiers

9.5 Service and Maintenance Overview

General precautions for high pressure system maintenance.

Torque Specifications

Details torque specifications and tightening sequences for high pressure components.

9.6 High and Low Pressure Water Piping

High Pressure Cylinder Assembly Removal

High Pressure Cylinder Assembly Installation

High Pressure Cylinder Maintenance

Hard Seal End Cap Removal

Hard Seal End Cap Installation

High Pressure Discharge Check Valve

Low Pressure Inlet Check Valve

9.10 High Pressure Seal Assembly

High Pressure Seal Removal

9.11 Hydraulic Cartridge Seal and Plunger Removal

Hydraulic Cartridge Seal Installation

Hydraulic Piston Removal

Hydraulic Piston Installation

9.15 High Pressure Dump Valve

3-Port Pneumatic Control Dump Valve (SL-V 30, 50 and 60)

2-Port Pneumatic Control Dump Valve (SL-V 100)

9.16 Weep Holes

SECTION 10 TROUBLESHOOTING

10.1 Overview

Guide to identifying probable causes of system malfunctions and corrective actions.

10.2 Troubleshooting Guide

Table correlating malfunctions with indications and recommended comments.

Softstarter

SECTION 11 SPECIFICATIONS

11.1 Overview

11.3 Water Specifications

Cooling Water Supply (Recirculation System)

Water Quality Standards

11.4 Electrical Specifications

Details motor type, control voltage, power supply, and ampacity requirements.

11.5 Hydraulic and High Pressure Water System Specifications

Provides specifications for hydraulic and high pressure water systems.

11.6 Torque Specifications

Details torque specifications and tightening sequences for high pressure components.