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Kuka KR C1 User Manual

Kuka KR C1
71 pages
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Hardware R2.2.8 1 1.98.02 en
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SOFTWARE
KR C1
Hardware
Release 2.2

Table of Contents

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Kuka KR C1 Specifications

General IconGeneral
CompatibilityKUKA robots
Frequency50/60 Hz
Protection ClassIP54
Programming LanguageKUKA Robot Language (KRL)
Communication InterfacesEthernet, PROFIBUS, Interbus

Summary

Control Cabinet

General Maintenance

General maintenance procedures for the control cabinet, including cleaning.

Control Cabinet Structure

Description of the control cabinet's physical and functional structure, including processor and power units.

Processor Unit

Details on the processor unit, its components, and functions.

Power Unit

Description of the power unit, its components, and functions.

Cooling by Heat Exchanger

Explanation of the heat exchanger cooling system within the control cabinet.

Cooling by Air Conditioner

Information on the optional air conditioner for cooling the control cabinet.

General Peripheral Interfaces

General overview of peripheral interfaces for the control cabinet.

Power Unit Interfaces

Details on the interfaces of the power unit.

Power Unit Equipment

Information on the equipment and components within the power unit.

Replacing Basic and Power Modules

Procedures for safely removing and installing basic and power modules.

Basic and Servo Power Modules

Basic Module PM0-600

Detailed description and incorporation of the PM0-600 basic module.

1-Axis and 2-Axis Power Modules

Features of 1-axis and 2-axis power modules PM 1-600 and PM 2-600/25-16.

Power Supply Module PM0-600

Front view diagram and details of the PM0-600 power supply module.

2-Axis Power Module PM2-600/25/16

Front view diagram and details of the PM2-600/25/16 power module.

Individual Axis Power Module PM1-600/25

Front view diagram and details of the PM1-600/25 power module.

Individual Axis Power Module PM1-600/16

Front view diagram and details of the PM1-600/16 power module.

Connection Diagram PM0 + PM2

Connection diagram for PM0 and PM2 modules (without PM6-600).

Jumpering Motor Connectors

Instructions for jumpering motor connectors based on robot type and current.

Current Regulator Programming

Procedure for programming the current regulator using the EEPot ($G_COE_CUR).

Safety Logic Module FE201

Function Blocks

Overview of functions implemented by the FE201 module.

FE201 Settings

Configuration of DIP-FIX switches for EMERGENCY STOP delay and external axes.

FE201 Version A View

Detailed view and labeling of the FE201 version A circuit board.

FE201 Version B View

Detailed view and labeling of the FE201 version B circuit board.

EMERGENCY STOP and Safety Circuit

Wiring diagram for the EMERGENCY STOP and safety circuit.

Drives ON/OFF Circuit

Wiring diagram for the Drives ON/OFF circuit.

Operating Mode Switchover

Diagram illustrating operating mode switchover logic.

Individual Axis Switch-Off for External Axes

Block Diagram of Individual Axis Switch-Off

Block diagram illustrating the individual axis switch-off functionality.

Fault with PM0-600 Series "1" and "2"

Describes a fault related to individual axis switch-off and its remedial action.

Wiring Diagram for External Axes Switch-Off

Wiring diagram for individual axis switch-off for external axes.

Circuit Diagram X931 – X604

Circuit diagram for external axis switch-off connections.

Outputs for External Axes

Diagram showing outputs related to external axis switch-off.

Inputs for External Axes

Diagram showing inputs related to external axis switch-off.

Cross Connections for External Axes

Diagram illustrating cross connections for external axes.

Connector Panel and Peripheral Interfaces

Connector Panel Layout

Diagram showing the layout of the connector panel.

Explanation of Symbols

Explanation of symbols used in interface diagrams.

Interface Signals X11

Detailed table of interface signals for connector X11.

Emergency Stop Circuit Connections

Examples of linking the robot's Emergency Stop circuit to other systems.

Supply Connection X1 and Service Socket X01

Diagrams and details for power supply and service socket connections.

Motor Connector X20 (Axes 1-6)

Pin assignment and description for motor connector X20.

Optional Motor Connectors X7.1, X7.2, X7.3

Pin assignment and description for optional motor connectors X7.1, X7.2, X7.3.

Peripheral Connector X11

Detailed pin assignment and description for peripheral connector X11.

Optional Peripheral Connector X12

Pin assignment and description for optional peripheral connector X12.

CAN Bus Sub-D Connector X801

Pin assignment for the CAN bus Sub-D connector X801.

Ethernet Sub-D Connector X802

Pin assignment for the Ethernet Sub-D connector X802.

Data Cable Connector X21 (Axes 1-8)

Pin assignment and description for data cable connector X21.

Optional Data Cable Connector X8 (Axes 7-12)

Pin assignment and description for optional data cable connector X8.

KCP Connector X19

Pin assignment and description for the KCP connector X19.

Jumpers for Stand-Alone Operation X11

Diagram showing jumper settings for stand-alone operation via connector X11.

Digital Servo Electronics (DSEAT)

DSEAT Description and Advantages

Introduction to the DSEAT module and its advantages in controller architecture.

Controller Architecture Schematic

Schematic diagram illustrating the controller's software and hardware architecture.

DSEAT Block Diagram

Block diagram detailing the DSEAT's internal components and interfaces.

DSEAT Functions

Explanation of DSEAT functions: position sensing, control, speed, and commutation.

DSEAT Configuration

Diagram showing DSEAT card configuration and connector details.

Replacing the DSEAT Card

Step-by-step instructions for safely replacing the DSEAT card.

DSEAT Card Function Test

Procedures for visual inspection and functional testing of the DSEAT card.

Resolver-to-Digital Converter (RDC)

RDC Description

Description of the RDC card, its functions, and advantages.

RDC Block Diagram

Block diagram illustrating the RDC's internal components and data flow.

RDC Operating Principle

Explanation of the RDC's power supply, processor, and resolver evaluation.

Serial Connection DSE X812 to RDC X31

Table detailing serial connection pin assignments between DSEAT and RDC.

RDC Configuration

Diagram showing RDC card configuration, jumpers, and connectors.

RDC Interfaces

List of RDC interfaces, their axis assignments, and connector types.

RDC Resolver Cable Connectors

Pin assignments and resistance for RDC resolver cable connectors X1 to X8.

Removing and Installing the RDC

Instructions for safely removing and installing the RDC card.

RDC Function Test

Procedures for testing the RDC via dial gauge mastering and diagnostic tools.